APPLICATION OF CRYOGENIC DEFLASHING/DEBURRING MACHINE ON POLYURETHANE BUMPERSPROCESS
Our advanced cryogenic deflashing/deburring machine is specifically designed to efficiently deflash or remove the flashes from polyurethane bumpers used in automotive shock absorption systems.
Discover how our state-of-the-art cryogenic deflashing machine delivers exceptional performance in removing flashes from PU bumpers, ensuring superior quality and precision.
PG-120T
A. Processing Parameters Description
The cryogenic deflashing/deburring process involves six key parameters:
main
ain parameters, temperature, wheel speed, barrel speed, and processing time, media size and quantity
Temperature:Emperature: Thecoolingtemperatureto freezethe flashes
Wheel speed: Decidethe powershot onthe flashes withmedia
Barrel speed: The tumbling speedofthebarreltokeep alltheparts be blasted.
Processing time: P
r
o
cessing timedepends ontheprocessing result and quantityoftheparts.
Media size: 0
.50.81.01.2 and1.5mm, eachone has different power.
Quantity: T
The number of parts that can be processed is exceptional.
We consistently employ these six key parameters to perfect the processing and meticulously adjust to achieve optimal results.
B. Part Description
R
e
f
e
rtotheparts we receive,wethinkthat it issuitableforthe cryogenic deflashingmachineasthematerial,size, shape are all Ok.
--Material is good and suitable for cryogenic deflashing
--Size is a little small, which is also Ok
--Flash condition is relatively good as it is flat and thin, most is less than our requirement 0.2mm.
The processing result is relatively good according to our experience and inspection.
C. Processing steps of Liquid Nitrogen Deflashing
D. Processing Result Comparison
We can check the process result from the following pictures to see the magnificent work the cryogenic deflashing machine has accomplished.

F.Production Volume Estimation
|
Part No. |
Weight g/pc |
Qty/Cycle pcs |
Qty/H |
Qty/Day[10hours] |
120Liter |
No.1 |
70g |
160pcs |
1280pcs |
12800 |
No.2 |
45g |
140pcs |
1120pcs |
11200 |
No.3 |
40g |
140pcs |
1120pcs |
11200 |
No.4 |
45g |
140pcs |
1120pcs |
11200 |
We can see that the cryogenic deflashing technology has an extremely efficient and precise deflashing process on the PU bumpers for the Automotive industry, enhancing production efficiency and significantly reducing labor costs.
