Discover the future of precision engineering with our Cryogenic Deflashing and Deburring Systems PG-40T to PG-150T, brought to you by Nanjing Pege, China.
PROCESSING PRINCIPLE
Our state-of-the-art cryogenic deflashing technology utilizes a sophisticated system where rubber or plastic parts are placed inside a chamber. They are then subjected to ultra-low temperatures achieved by liquid nitrogen. The parts are tumbled in a barrel and blasted with polycarbonate media, ensuring optimal deburring.
Due to the thinner surface area of burrs/flashes compared to their mass, they freeze rapidly and become brittle. The combined tumbling action and media impact remove burrs efficiently without damaging the original part.
Upon completion of the process, parts return to room temperature. The cryogenic deburring process leaves parts impeccably clean, free from any dust or residue, achieving 100% burr removal.
Cryogenic deburring and deflashing are perfect for die-cast metal parts, intricate rubber components, precision elastomeric parts, medical devices, and microelectronic components.
SPECIFICATIONS
| TECHNICAL INFORMATION |
| MODE |
PG-60T |
PG-80T |
PG-100T/120T |
PG-150T |
| MACHINE PHOTO |
|
|
|
|
| SIZE(L*W*H) |
1000*1000*1950MM |
1100*1200*2000MM |
1200*1250*2200MM |
1300*1350*2250MM |
| WEIGHT |
700KG |
850KG |
1000KG |
1500KG |
| POWER |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
| ELECTRICTY |
6Kw*3Ph |
7Kw*3Ph |
8Kw*3Ph |
9Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
| BARRAEL CAPACITY |
60L |
80L |
100L or 120L |
150L |
| EFFECTIVE CAPACITY |
20L |
30L` |
40L` |
50L` |
| WHEEL SPEED |
3000rpm - 7200rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
| COOLING MEDIA |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
Touch Screen |
Touch Screen |
Touch Screen |
| FRAME |
SUS304 WITH SOME RED PAINT ON CERTAIN AREA |
| WHEEL DIAMETER |
AL φ250mm |
AL φ300mm |
AL φ350mm |
AL φ350mm |
| BLASTING SPEED |
105.7m/s |
123.3m/s |
143.3m/s |
143.3m/s |
USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India
MACHINE INNER COMPONENTS PICTURES
PROCESS RESULT COMPARISON
OPERATION PROCESS
WHOLE SYSTEM DRAWING
APPLICATIONS
A. O-rings, irregular rubber parts of various materials and sizes.
B. Microelectronic components
C. Precision elastomeric parts
D. Precision injection-molded plastic parts
E. R&D part runs
F. Die-casting products such as zinc, aluminum, and magnesium alloys
ADVANTAGES
Cryogenic deflashing offers significant advantages over manual and traditional deflashing methods.
This process retains part integrity and ensures critical tolerances.
As a batch process, it significantly reduces the price per piece by processing multiple parts simultaneously.
Cryogenic deflashing prolongs mold life. Instead of costly downtime for mold replacement or repair, parts can be deflashed, particularly beneficial for parts nearing the end of their product lifecycle.
With computer control, the process eliminates the variability introduced by human operators.
This method guarantees consistent results from one production lot to the next.
Cryogenic deflashing is a non-abrasive process.
Overall, the cost per part is substantially lower than any other deflashing technique.
MACHINES IN OUR CUSTOMER'S FACTORY
Audited Supplier 
){kind=link}