Cryogenic Rubber Deflashing System Pg-40t to Pg-150t

• After-sales Service: on-Site or on-Line
• Warranty: 1 Year
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Semiautomatic
• Model NO.: PG-40T/60T/80T/120T/150T
• Structure: Vertical
• Color: Silver with Red Strip
• Material: SUS304
• Design Pressure: 0.5-07MPa
• Application: Rubber, Plastic and Diecasting Parts Trimming
• Feature: High Efficiency, Precision and Save Labor Cost
• Tempeature: -130c-+50c
• Transport Package: Wood Carton for Long Distance Sea Transportation
• Specification: 5KW/6KW/7KW/8KW
• Trademark: Frozen Shot
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100 Sets Per Year

Product Description

Discover the future of precision engineering with our Cryogenic Deflashing and Deburring Systems PG-40T to PG-150T, brought to you by Nanjing Pege, China.
 

Product Description

 

PROCESSING PRINCIPLE

Our state-of-the-art cryogenic deflashing technology utilizes a sophisticated system where rubber or plastic parts are placed inside a chamber. They are then subjected to ultra-low temperatures achieved by liquid nitrogen. The parts are tumbled in a barrel and blasted with polycarbonate media, ensuring optimal deburring.
Due to the thinner surface area of burrs/flashes compared to their mass, they freeze rapidly and become brittle. The combined tumbling action and media impact remove burrs efficiently without damaging the original part.
Upon completion of the process, parts return to room temperature. The cryogenic deburring process leaves parts impeccably clean, free from any dust or residue, achieving 100% burr removal.
Cryogenic deburring and deflashing are perfect for die-cast metal parts, intricate rubber components, precision elastomeric parts, medical devices, and microelectronic components.

SPECIFICATIONS

TECHNICAL INFORMATION
MODE	PG-60T	PG-80T	PG-100T/120T	PG-150T
MACHINE PHOTO
SIZE(L*W*H)	1000*1000*1950MM	1100*1200*2000MM	1200*1250*2200MM	1300*1350*2250MM
WEIGHT	700KG	850KG	1000KG	1500KG
POWER	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz
ELECTRICTY	6Kw*3Ph	7Kw*3Ph	8Kw*3Ph	9Kw*3Ph
TEMPERATURE	-130 - +50ºC	-130 -  +50ºC	-130 -  +50ºC	-130 -  +50ºC
PRESSURE	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa
BARRAEL CAPACITY	60L	80L	100L or 120L	150L
EFFECTIVE CAPACITY	20L	30L`	40L`	50L`
WHEEL SPEED	3000rpm - 7200rpm	3000rpm - 7000rpm	3000rpm - 7000rpm	3000rpm - 7000rpm
COOLING MEDIA	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen
OPETATION MODE	Touch Screen	Touch Screen	Touch Screen	Touch Screen
FRAME	SUS304 WITH SOME RED PAINT ON CERTAIN AREA
WHEEL DIAMETER	AL φ250mm	AL φ300mm	AL φ350mm	AL φ350mm
BLASTING SPEED	105.7m/s	123.3m/s	143.3m/s	143.3m/s

 

Country Shipped

 

USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India

MACHINE INNER COMPONENTS PICTURES

PROCESS RESULT COMPARISON

 

OPERATION PROCESS

WHOLE SYSTEM DRAWING
 

APPLICATIONS
A. O-rings, irregular rubber parts of various materials and sizes.
B. Microelectronic components
C. Precision elastomeric parts
D. Precision injection-molded plastic parts
E. R&D part runs
F. Die-casting products such as zinc, aluminum, and magnesium alloys

ADVANTAGES
Cryogenic deflashing offers significant advantages over manual and traditional deflashing methods.
This process retains part integrity and ensures critical tolerances.
As a batch process, it significantly reduces the price per piece by processing multiple parts simultaneously.
Cryogenic deflashing prolongs mold life. Instead of costly downtime for mold replacement or repair, parts can be deflashed, particularly beneficial for parts nearing the end of their product lifecycle.
With computer control, the process eliminates the variability introduced by human operators.
This method guarantees consistent results from one production lot to the next.
Cryogenic deflashing is a non-abrasive process.
Overall, the cost per part is substantially lower than any other deflashing technique.

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