Cryogenic Deflashing Machine for Rubber and Plastic Flash Removal

• After-sales Service: on-Site or on-Line
• Warranty: 1 Year
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Semiautomatic
• Model NO.: PG-40T/60T/80T/120T/150T
• Structure: Vertical
• Color: Silver with Red Strip
• Material: SUS304
• Design Pressure: 0.5-07MPa
• Application: Rubber, Plastic and Diecasting Parts Trimming
• Feature: High Efficiency, Precision and Save Labor Cost
• Tempeature: -130c-+50c
• Transport Package: Wood Carton for Long Distance Sea Transportation
• Specification: 5KW/6KW/7KW/8KW
• Trademark: Frozen Shot
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100 Sets Per Year

Product Description

NANJING PEGE TECHNO MACHINE CO., LTD. presents the ultimate in Cryogenic Deflashing and Deburring Systems, ranging from PG-40T to PG-150T. Proudly manufactured in Nanjing, China, our cutting-edge technology advances your production capabilities.
 

Product Description

 

PROCESSING PRINCIPLE

Our Cryogenic Deflashing technology revolutionizes flash removal by placing rubber or plastic parts into a machine chamber where they are subjected to extremely low temperatures via liquid nitrogen. The parts are then tumbled in a barrel and blasted with polycarbonate media, ensuring precision and efficiency.
Due to their thinner surface area, burrs and flashes freeze rapidly and become brittle, allowing for quick and effective removal. The tumbling action, combined with media impact, ensures that burrs are eliminated without compromising the integrity of the part.
Once the deflashing process is complete, parts return to room temperature, emerging clean and free of dust or residues, with a remarkable 100% burr removal rate.
Cryogenic deburring and deflashing are the premium choices for die-cast metal parts, intricate rubber components, precision elastomeric parts, medical equipment, and microelectronics, delivering unparalleled results.

SPECIFICATIONS

TECHNICAL INFORMATION
MODE	PG-60T	PG-80T	PG-100T/120T	PG-150T
MACHINE PHOTO
SIZE(L*W*H)	1000*1000*1950MM	1100*1200*2000MM	1200*1250*2200MM	1300*1350*2250MM
WEIGHT	700KG	850KG	1000KG	1500KG
POWER	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz
ELECTRICTY	6Kw*3Ph	7Kw*3Ph	8Kw*3Ph	9Kw*3Ph
TEMPERATURE	-130 - +50ºC	-130 -  +50ºC	-130 -  +50ºC	-130 -  +50ºC
PRESSURE	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa
BARRAEL CAPACITY	60L	80L	100L or 120L	150L
EFFECTIVE CAPACITY	20L	30L`	40L`	50L`
WHEEL SPEED	3000rpm - 7200rpm	3000rpm - 7000rpm	3000rpm - 7000rpm	3000rpm - 7000rpm
COOLING MEDIA	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen
OPETATION MODE	Touch Screen	Touch Screen	Touch Screen	Touch Screen
FRAME	SUS304 WITH SOME RED PAINT ON CERTAIN AREA
WHEEL DIAMETER	AL φ250mm	AL φ300mm	AL φ350mm	AL φ350mm
BLASTING SPEED	105.7m/s	123.3m/s	143.3m/s	143.3m/s

 

Country Shipped

 

USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India

MACHINE INNER COMPONENTS PICTURES

PROCESS RESULT COMPARISON

 

OPERATION PROCESS

WHOLE SYSTEM DRAWING
 

APPLICATIONS
A. O-rings and irregular rubber parts of various materials and sizes.
B. Microelectronic product components
C. Precision elastomeric parts
D. Precision injection molding plastic parts
E. R & D part runs
F. Die-casting products, such as zinc, aluminum, and magnesium alloys

ADVANTAGES
Cryogenic deflashing offers significant advantages over manual and traditional deflashing methods.
This process preserves part integrity and critical tolerances.
As a batch process, it greatly reduces the cost per piece, allowing for higher throughput in a given time.
Cryogenic deflashing extends mold life, mitigating the need for costly repairs or replacements, especially for parts nearing the end of their product lifecycle.
The computer-controlled process eliminates human error, ensuring consistent quality throughout production.
It delivers uniform results from batch to batch.
Cryogenic deflashing is a non-abrasive method.
The cost per part is typically more economical than alternative techniques.

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