Explore our range of Cryogenic Deflashing and Deburring Systems, from PG-40T to PG-150T, proudly crafted by Nanjing Pege in China. Experience cutting-edge technology designed to deliver perfection.
PROCESSING PRINCIPLE
Our state-of-the-art Cryogenic deflashing technology utilizes a sophisticated system where rubber or plastic parts are meticulously placed in a machine chamber. These parts are then exposed to ultra-low temperatures using liquid nitrogen, tumbled in a barrel, and blasted with polycarbonate media to ensure precision.
Due to their thinner surface areas, burrs and flashes 'FREEZE' rapidly, becoming brittle in an instant. This swift freezing, combined with the strategic tumbling action and impact of the media, effectively removes burrs without compromising the integrity of the parts.
Upon completion of the process, parts are gently returned to room temperature. The result is a pristine, clean part, free of dust or any other residue, with 100% burr removal guaranteed.
Cryogenic deburring and deflashing techniques are perfect for a variety of applications, including die-cast metal parts, intricate rubber components, precision electrometric parts, medical instruments, and micro-electronic elements.
SPECIFICATIONS
| TECHNICAL INFORMATION |
| MODE |
PG-60T |
PG-80T |
PG-100T/120T |
PG-150T |
| MACHINE PHOTO |
|
|
|
|
| SIZE(L*W*H) |
1000*1000*1950MM |
1100*1200*2000MM |
1200*1250*2200MM |
1300*1350*2250MM |
| WEIGHT |
700KG |
850KG |
1000KG |
1500KG |
| POWER |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
| ELECTRICTY |
6Kw*3Ph |
7Kw*3Ph |
8Kw*3Ph |
9Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
| BARRAEL CAPACITY |
60L |
80L |
100L or 120L |
150L |
| EFFECTIVE CAPACITY |
20L |
30L` |
40L` |
50L` |
| WHEEL SPEED |
3000rpm - 7200rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
| COOLING MEDIA |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
Touch Screen |
Touch Screen |
Touch Screen |
| FRAME |
SUS304 WITH SOME RED PAINT ON CERTAIN AREA |
| WHEEL DIAMETER |
AL φ250mm |
AL φ300mm |
AL φ350mm |
AL φ350mm |
| BLASTING SPEED |
105.7m/s |
123.3m/s |
143.3m/s |
143.3m/s |
USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India
MACHINE INNER COMPONENTS PICTURES
PROCESS RESULT COMPARISON
OPERATION PROCESS
WHOLE SYSTEM DRAWING
APPLICATIONS
A. O-rings and irregular rubber parts, available in various materials and sizes.
B. Micro-electronic product components.
C. Precision elastomeric parts for high accuracy applications.
D. Precision injection molding plastic parts.
E. Research and development part runs.
F. Die-cast products, including zinc, aluminum, and magnesium alloys.
ADVANTAGES
Cryogenic deflashing offers numerous benefits over manual and traditional deflashing methods.
This process ensures the integrity of parts and maintains critical tolerances impeccably.
Being a batch process, it significantly reduces the cost per piece, processing numerous parts simultaneously.
Cryogenic deflashing prolongs mold life, eliminating the need for frequent replacements or repairs, thus saving downtime and costs, especially for parts at the end of their lifecycle.
The process is fully computer-controlled, removing human error and providing consistent outcomes.
Enjoy consistent results from one lot to the next, ensuring reliability and quality.
Cryogenic deflashing is non-abrasive, safeguarding the part's surface.
Overall, the cost per part is substantially lower compared to alternative techniques, delivering excellent value.
MACHINES IN OUR CUSTOMER'S FACTORY
Audited Supplier 
){kind=link}