Cryogenic Deflashing Machine with SUS304 Material

• After-sales Service: on-Site or on-Line
• Warranty: 1 Year
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Semiautomatic
• Model NO.: PG-40T/60T/80T/120T/150T
• Structure: Vertical
• Color: Silver with Red Strip
• Material: SUS304
• Design Pressure: 0.5-07MPa
• Application: Rubber, Plastic and Diecasting Parts Trimming
• Feature: High Efficiency, Precision and Save Labor Cost
• Tempeature: -130c-+50c
• Transport Package: Wood Carton for Long Distance Sea Transportation
• Specification: 5KW/6KW/7KW/8KW
• Trademark: Frozen Shot
• Origin: China
• HS Code: 8477800000
• Production Capacity: 100 Sets Per Year

Product Description

Explore our range of Cryogenic Deflashing and Deburring Systems, from PG-40T to PG-150T, proudly crafted by Nanjing Pege in China. Experience cutting-edge technology designed to deliver perfection.
 

Product Description

 

PROCESSING PRINCIPLE

Our state-of-the-art Cryogenic deflashing technology utilizes a sophisticated system where rubber or plastic parts are meticulously placed in a machine chamber. These parts are then exposed to ultra-low temperatures using liquid nitrogen, tumbled in a barrel, and blasted with polycarbonate media to ensure precision.
Due to their thinner surface areas, burrs and flashes 'FREEZE' rapidly, becoming brittle in an instant. This swift freezing, combined with the strategic tumbling action and impact of the media, effectively removes burrs without compromising the integrity of the parts.
Upon completion of the process, parts are gently returned to room temperature. The result is a pristine, clean part, free of dust or any other residue, with 100% burr removal guaranteed.
Cryogenic deburring and deflashing techniques are perfect for a variety of applications, including die-cast metal parts, intricate rubber components, precision electrometric parts, medical instruments, and micro-electronic elements.

SPECIFICATIONS

TECHNICAL INFORMATION
MODE	PG-60T	PG-80T	PG-100T/120T	PG-150T
MACHINE PHOTO
SIZE(L*W*H)	1000*1000*1950MM	1100*1200*2000MM	1200*1250*2200MM	1300*1350*2250MM
WEIGHT	700KG	850KG	1000KG	1500KG
POWER	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz	Ac380v 50Hz
ELECTRICTY	6Kw*3Ph	7Kw*3Ph	8Kw*3Ph	9Kw*3Ph
TEMPERATURE	-130 - +50ºC	-130 -  +50ºC	-130 -  +50ºC	-130 -  +50ºC
PRESSURE	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa	0.5-0.7Mpa
BARRAEL CAPACITY	60L	80L	100L or 120L	150L
EFFECTIVE CAPACITY	20L	30L`	40L`	50L`
WHEEL SPEED	3000rpm - 7200rpm	3000rpm - 7000rpm	3000rpm - 7000rpm	3000rpm - 7000rpm
COOLING MEDIA	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen	Liquid Nitrogen
OPETATION MODE	Touch Screen	Touch Screen	Touch Screen	Touch Screen
FRAME	SUS304 WITH SOME RED PAINT ON CERTAIN AREA
WHEEL DIAMETER	AL φ250mm	AL φ300mm	AL φ350mm	AL φ350mm
BLASTING SPEED	105.7m/s	123.3m/s	143.3m/s	143.3m/s

 

Country Shipped

 

USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India

MACHINE INNER COMPONENTS PICTURES

PROCESS RESULT COMPARISON

 

OPERATION PROCESS

WHOLE SYSTEM DRAWING
 

APPLICATIONS
A. O-rings and irregular rubber parts, available in various materials and sizes.
B. Micro-electronic product components.
C. Precision elastomeric parts for high accuracy applications.
D. Precision injection molding plastic parts.
E. Research and development part runs.
F. Die-cast products, including zinc, aluminum, and magnesium alloys.

ADVANTAGES
Cryogenic deflashing offers numerous benefits over manual and traditional deflashing methods.
This process ensures the integrity of parts and maintains critical tolerances impeccably.
Being a batch process, it significantly reduces the cost per piece, processing numerous parts simultaneously.
Cryogenic deflashing prolongs mold life, eliminating the need for frequent replacements or repairs, thus saving downtime and costs, especially for parts at the end of their lifecycle.
The process is fully computer-controlled, removing human error and providing consistent outcomes.
Enjoy consistent results from one lot to the next, ensuring reliability and quality.
Cryogenic deflashing is non-abrasive, safeguarding the part's surface.
Overall, the cost per part is substantially lower compared to alternative techniques, delivering excellent value.

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