Revolutionize Your Production with Cryogenic Deflashing and Deburring Systems PG-40T to PG-150T - Brought to You by Nanjing Pege, China
Innovative Processing Principle
Unleashing the Power of Cryogenic Deflashing Technology! Our system places rubber or plastic parts in a specialized chamber, subjecting them to ultra-low temperatures using liquid nitrogen. These parts are then tumbled and blasted with polycarbonate media, ensuring precision and efficiency.
Experience Unparalleled Precision: Burrs and flashes, due to their thinner surface area, 'FREEZE' rapidly and become brittle. The combined tumbling action and media impact effectively remove burrs without harming the main part.
Spotless and Perfect Every Time: Once the process concludes, parts return to room temperature, emerging spotless with no dust or residue and achieving 100% burr removal.
Versatile and Efficient: Cryogenic deburring and deflashing are perfect for die-cast metal parts, intricate rubber components, precision elastomeric pieces, medical parts, and micro-electronic items.
Technical Specifications
TECHNICAL INFORMATION |
MODE |
PG-60T |
PG-80T |
PG-100T/120T |
PG-150T |
MACHINE PHOTO |
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SIZE(L*W*H) |
1000*1000*1950MM |
1100*1200*2000MM |
1200*1250*2200MM |
1300*1350*2250MM |
WEIGHT |
700KG |
850KG |
1000KG |
1500KG |
POWER |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
7Kw*3Ph |
8Kw*3Ph |
9Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
80L |
100L or 120L |
150L |
EFFECTIVE CAPACITY |
20L |
30L` |
40L` |
50L` |
WHEEL SPEED |
3000rpm - 7200rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
COOLING MEDIA |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
Touch Screen |
Touch Screen |
Touch Screen |
FRAME |
SUS304 WITH SOME RED PAINT ON CERTAIN AREA |
WHEEL DIAMETER |
AL φ250mm |
AL φ300mm |
AL φ350mm |
AL φ350mm |
BLASTING SPEED |
105.7m/s |
123.3m/s |
143.3m/s |
143.3m/s |
United States, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India
Inner Workings - Machine Components Visuals
Comparative Process Outcomes
Streamlined Operation Procedure
Complete System Blueprint
Wide-ranging Applications
A. O-rings and various irregular rubber parts in different materials and sizes.
B. Components for micro-electronic products
C. High-precision elastomeric parts
D. Precision injection molding plastic components
E. Research & Development prototype runs
F. Die-cast products, including zinc, aluminum, and magnesium alloys
Outstanding Advantages
Experience the Benefits of Cryogenic Deflashing: Superior to manual and traditional methods.
Ensure Part Integrity and Critical Tolerances: Precision maintained at all times.
Cost-Effective Batch Processing: Process multiple parts simultaneously, reducing price per piece significantly.
Extend Mold Life and Reduce Costs: No need for frequent replacements or repairs.
Automated Precision: Computer-controlled process eliminates human error.
Consistent Excellence: Delivering uniform results across different production lots.
Non-Abrasive Process: Gentle yet effective deburring.
Cost-Efficiency: Remarkably lower cost per part compared to other techniques.
Real-World Applications: Machines in Our Customer's Factory