Cryogenic Deflashing and Deburring Systems PG-40T to PG-150T, proudly presented by Nanjing Pege, China.
PROCESSING PRINCIPLE
Harness the power of cryogenic deflashing technology, where rubber or plastic parts are meticulously placed in a machine chamber. Exposed to ultra-low temperatures using liquid nitrogen, these components are tumbled in a barrel and blasted with polycarbonate media for precision results.
Due to their thinner surface area relative to their mass, burrs and flashes 'FREEZE' rapidly, becoming brittle. This tumbling motion, combined with media impact, efficiently removes burrs without compromising the integrity of the part.
Upon completion, parts are restored to room temperature. Cryogenic deburring ensures a pristine finish with no dust or residue left behind and guarantees 100% burr removal.
Ideal for die-cast metal parts, intricate rubber components, precision elastomeric parts, medical devices, and microelectronics, cryogenic deburring and deflashing offer unmatched versatility.
SPECIFICATIONS
| TECHNICAL INFORMATION |
| MODE |
PG-60T |
PG-80T |
PG-100T/120T |
PG-150T |
| MACHINE PHOTO |
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| SIZE(L*W*H) |
1000*1000*1950MM |
1100*1200*2000MM |
1200*1250*2200MM |
1300*1350*2250MM |
| WEIGHT |
700KG |
850KG |
1000KG |
1500KG |
| POWER |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
| ELECTRICTY |
6Kw*3Ph |
7Kw*3Ph |
8Kw*3Ph |
9Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
| BARRAEL CAPACITY |
60L |
80L |
100L or 120L |
150L |
| EFFECTIVE CAPACITY |
20L |
30L` |
40L` |
50L` |
| WHEEL SPEED |
3000rpm - 7200rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
| COOLING MEDIA |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
Touch Screen |
Touch Screen |
Touch Screen |
| FRAME |
SUS304 WITH SOME RED PAINT ON CERTAIN AREA |
| WHEEL DIAMETER |
AL φ250mm |
AL φ300mm |
AL φ350mm |
AL φ350mm |
| BLASTING SPEED |
105.7m/s |
123.3m/s |
143.3m/s |
143.3m/s |
USA, Mexico.
Australia, New Zealand.
Poland, Croatia, Slovenia, Hungary, Greece.
Russia, Malaysia, Thailand, Vietnam, India.
MACHINE INNER COMPONENTS PICTURES
PROCESS RESULT COMPARISON
OPERATION PROCESS
WHOLE SYSTEM DRAWING
APPLICATIONS
A. O-rings, irregular rubber parts of varying materials and sizes.
B. Microelectronic product components.
C. Precision elastomeric parts.
D. Precision injection molding plastic parts.
E. R&D part runs.
F. Die casting products, including zinc, aluminum, and magnesium alloys.
ADVANTAGES
Cryogenic deflashing surpasses manual and traditional deflashing methods with numerous benefits.
The process ensures part integrity and precise tolerances are maintained.
As a batch process, it significantly reduces the cost per piece by processing a large volume of parts simultaneously.
Cryogenic deflashing extends mold life, avoiding costly repairs or replacements and minimizing downtime, particularly for parts nearing the end of their product lifecycle.
Computer-controlled operations eliminate the variability of human operators.
It guarantees consistent results from one lot to another.
Cryogenic deflashing is non-abrasive, preserving part integrity.
This technique is cost-effective, generally offering a lower per-part cost compared to alternative methods.
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