Unveiling the PG-60T Cryogenic Deflashing & Deburring Machine (60 Liters), designed for precision deflashing.
PROCESSING PRINCIPLE
As temperatures plummet, rubber and plastic parts undergo hardening, becoming brittle and crystallized, thereby losing their natural flexibility. At this brittle point, they are prone to breaking when subjected to external forces. Due to their thinner structure, the flash on molded products becomes brittle more quickly at low temperatures. The cryogenic deflashing machine capitalizes on this principle. It operates during the critical period when the flash is brittle, yet the main products, remain flexible. High-speed projection of specialized plastic media efficiently strikes and removes the brittle flash, ensuring the product remains undamaged.
Product Feature
FUNCTIONS
Our machine excels at efficiently removing flash from small rubber and plastic components, such as O-rings, gaskets, and other molded parts.
By utilizing cryogenic processing, flashes are initially frozen and subsequently removed by high-speed projection media (Polycarbonate blast), significantly enhancing the surface quality of molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. O-rings and irregular rubber parts of various materials and sizes.
B. Microelectronic product components.
C. Precision elastomeric parts.
D. Precision injection-molded plastic parts.
E. R&D production runs.
F. Die-cast products, including zinc, aluminum, and magnesium alloy parts.
FEATURES
High Efficiency: This machine can effectively replace 60-80 workers in the flash removal process.
High Precision: It eliminates minuscule, hardened flashes that manual labor cannot, thereby enhancing product precision.
Low Cost: This machine provides a highly cost-effective alternative to manual processing.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-60T |
SIZE(L*W*H) |
1000*1000*1950MM |
WEIGHT |
700KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
EFFECTIVE CAPACITY |
20L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ250mm |
BLASTING SPEED |
105.7m/s |
PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: The machine can substitute 60-80 workers for flash removal.
High Precision: It removes small and hardened flashes, improving product accuracy far beyond manual capabilities.
Low Cost: It is a more cost-effective solution compared to manual processing.
Installation Instructions
OUR FACTORY AND WORKSHOP
Installations successfully completed in Poland and the USA.