Step into the future of precision engineering with the cutting-edge Compact Cryogenic Deburring Machine PG-40T from NANJING PEGE TECHNO MACHINE CO., LTD. This remarkable piece of technology, elegantly finished in silver with striking red accents, redefines rubber trimming by utilizing the power of nitrogen in its cryogenic deflashing process. Discover unparalleled accuracy and efficiency in every operation, ensuring your rubber products meet the highest standards of quality and performance.
Product Description
PROCESSING PRINCIPLE
Experience the next level of innovation with our revolutionary cryogenic deflashing technology. This advanced system positions your rubber or plastic components within a specialized chamber, where they are subjected to ultra-low temperatures through the application of liquid nitrogen. The process doesn't stop there; it meticulously tumbles each component in a barrel, where a polycarbonate media is blasted for unmatched precision and exceptional quality.
In this state-of-the-art process, the burrs or flashes, due to their thinness relative to their mass, become brittle almost instantly when 'FROZEN'. This brittleness, when combined with the dynamic tumbling action and media impact, ensures flawless burr removal while preserving the component's integrity.
Once the procedure concludes, parts are gradually brought back to normal temperatures. The result is a flawless, dust-free component with comprehensive burr removal, achieved through the unmatched effectiveness of the cryogenic deburring process.
Cryogenic deburring and deflashing deliver exceptional precision for a diverse range of applications. From die-cast metal parts to intricate rubber components, precision electrometric parts, and even medical and microelectronic parts, this process is the epitome of excellence.
FUNCTIONS
Our state-of-the-art machine features remarkable versatility, making it the perfect choice for efficiently eliminating flashes from small rubber and plastic components such as O-rings, gaskets, and a variety of molded parts.
Harnessing the prowess of cryogenic processing technology, flashes are first frozen and then eliminated using high-speed projection media (Polycarbonate blast). This significantly enhances the surface finish of molded rubber and plastic parts, elevating them to a new standard of excellence.
Product Parameters
MODE |
PG-40T |
SIZE(L*W*H) |
1080*960*1460MM |
WEIGHT |
500KG |
POWER |
AC 380V 50/60Hz |
ELECTRICTY |
4Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
CAPACITY |
40L |
EFFECTIVE CAPACITY |
15L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
WHEEL DIAMETER |
AL φ250mm |
BLASTING POWER |
105.7m/s |
PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON: Witness the superiority of our Compact Cryogenic Deburring Machine PG-40T, where innovation meets performance. Compare the outstanding results it delivers against other industry standards and experience the difference that precision engineering and cutting-edge technology can make in elevating your production capabilities.
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OPERATION PROCESS: Streamline your operations with the user-friendly design of the Compact Cryogenic Deburring Machine PG-40T. This machine simplifies the deburring process while enhancing productivity and ensuring meticulous attention to detail. Experience seamless integration into your workflow with this powerful and intuitive tool, crafted by NANJING PEGE TECHNO MACHINE CO., LTD.
Installation Instructions
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WHOLE SYSTEM DRAWING
APPLICATIONS
A. Outstandingly tailored for O-rings and irregular rubber parts of diverse materials and sizes.
B. Specially engineered for intricate microelectronic product components.
C. Perfectly crafted for precision elastomeric parts, ensuring exacting standards.
D. Exceptionally designed for precision injection molded plastic parts, meeting diverse demands.
E. Innovatively created for R & D part runs, pushing the boundaries of development.
F. Expertly suitable for die casting products, including zinc, aluminum, and magnesium alloys.
ADVANTAGES
Cryogenic deflashing triumphs over manual and traditional methods, offering unrivaled efficiency and unparalleled precision.
This advanced process safeguards part integrity while maintaining strict critical tolerances, providing absolute assurance for exacting applications.
As an efficient batch process, cryogenic deflashing drastically cuts the price per piece, allowing for the processing of numerous parts within restricted time frames.
Cryogenic deflashing amplifies mold longevity, eradicating expensive replacements or repairs, and shines particularly for parts approaching the end of their product lifecycle.
With impeccable computer-controlled precision, the process negates human operational variability, ensuring flawless consistency.
This state-of-the-art method guarantees consistent, reliable results from one batch to the next, instilling confidence.
Cryogenic deflashing is gentle yet effective, ensuring non-abrasive treatment of parts, preserving their integrity.
Providing unparalleled cost-effectiveness, the price per part is substantially lower than alternative methods, optimizing value.
OUR WORKSHOP
Packaging & Shipping
Each unit of the Compact Cryogenic Deburring Machine PG-40T is meticulously encased in a robust plywood carton. This packaging solution is crafted to endure the demanding challenges of long-distance sea transport, ensuring your product arrives in pristine condition.
SHIPPING