Introducing the state-of-the-art Flexible Paddle-Massaged PUR Hopper LIW Feeder: engineered with precision and crafted to deliver extraordinary accuracy for all your material handling needs. Experience unmatched efficiency and reliability with this robust solution designed to elevate your operational standards.
General Introduction
Loss-in-weight feeders stand as the pinnacle choice for small to medium feeding ranges, delivering unparalleled precision under optimal ambient conditions. These versatile feeders excel in handling an array of materials, including bulk solids, liquids, and even the most challenging poorly flowing substances with seamless ease. They are vital in continuous processes, such as feeding extruders that require impeccable short-term feeding consistency. Their utility extends broadly into the food industry and laboratory settings, facilitated by appropriate storage solutions and custom feeding mechanisms. From compact designs to modular configurations, these feeders cater to diverse operational needs, ensuring seamless integration and performance.
Principle
In operation, as material flows through the feeder, the overall system weight diminishes. The feeder's sophisticated control system dynamically adjusts the feed rate, ensuring that the speed of weight loss is perfectly aligned with the desired feed rate. This constant monitoring guarantees precise material flow and unwavering accuracy.
To achieve exceptional precision in feeding, every component of the system, including the feeder, hopper, and material, is meticulously weighed in real-time during operation. This comprehensive weighing ensures the highest level of accuracy in every feed cycle.
Gravimetric feeders may encounter minor fluctuations in feed rate due to changes in auger filling capacity and material bulk density. These are adeptly countered by finely tuning the auger speed, ensuring consistent and accurate dispensing of products without compromise.
Composition of Loss-in-Weight Feeder
Loss-in-weight feeders designed for bulk materials consist of essential components such as storage hoppers, precision feeding devices including augers, screws, agitators, and pumps. These systems are complemented by precision scales or load cells and advanced loss-in-weight controllers, all crucial for maintaining precise accuracy and delivering optimum performance.
Nanjing Pege's loss-in-weight feeders are meticulously tailored for the compound industry, offering a suite of flexible installation options and various feeder and hopper sizes to seamlessly fit any space requirements. The innovative vertical container walls optimize space utilization and enhance the flow of bulk materials. With an off-center auger configuration, up to six feeders can be positioned side by side, maximizing operational efficiency. Moreover, drive and auger setups are customizable during assembly to meet specific needs.
Material Applicable
Perfectly suited for Resin Particles, Resin Powder, Calcium Carbonate, and Glass Fibers, ensuring optimal operation and material handling.
Expertly designed to handle Talcum Powder and Titanium White Powder with the utmost efficiency.
Highly effective for managing Carbon Black and Flame Retardant Antioxidants with precision and ease.
Features
Suitable for all-purpose bulk material, especially for the powder material with humidity and low flowability. The cantilever sling-type weighing scale supports the storage hopper, which has the characteristics of vibration reduction and anti-level interference. This design can effectively shield the non-weight value interference from the vibrator and measure the flow of the system more accurately. All contact with materials is SUS304 with inner mirror surface. Gentle feed capability by paddling flexible hopper with external agitation. Easy to disassemble and to clean, convenient for maintenance. No direct touch between stirring unit and material ensures no damage on the materials. The stirring and feeding motors are separated, and the speed can be adjusted separately. The electronic control system reserves an Ethernet communication interface for remote control.
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Specifications
Parameters/Model |
PG-FP-48 |
PG-FP-57 |
PG-FP-89 |
Capacity range |
20-100kg/h |
50-300kg/h |
200-1200kg/h |
Hopper Volume |
40L |
100L |
240L |
Load Cell Range |
50kg |
100kg |
300kg |
Net Weight |
86kg |
140kg |
200kg |
Dimension |
550x340x680 |
680x430x900 |
820x490x1150 |
Power |
AC380V 3ph Feeding Motor 0.25kw Stirring Motor 0.15kw |
AC380V 3ph Feeding Motor 0.37kw Stirring Motor 0.2kw |
AC380V 3ph Feeding Motor 0.37kw Stirring Motor 0.0.37kw |
Output method |
Spring Screw or Solid Single Screw |
Spring Screw or Solid Single Screw |
Spring Screw or Solid Single Screw |
Dynamic accuracy |
±0.5% |
±0.5% |
±0.5% |
Resolution |
1/100000 |
1/100000 |
1/100000 |
Discharge tube |
Φ48x3 |
Φ63x3 |
Φ89x3 |
1
,
The capacity range values are meticulously based on materials with a stacking density of 0.6 g/cm³, ensuring reliable performance metrics.
g/m
2
,
Dynamic accuracy values have been rigorously tested under working conditions lasting a minimum of 30 seconds to guarantee consistent and reliable results.
Some cases
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