Introducing the Cutting-Edge Cryogenic Deflashing Machine for High-Precision Rubber Trimming by Nitrogen - Model PG-40T
Product Description
Innovative PROCESSING PRINCIPLE
Experience the breakthrough in cryogenic deflashing technology, where rubber or plastic components are meticulously placed in a specialized chamber. They are subjected to ultra-low temperatures courtesy of liquid nitrogen, followed by a gentle tumbling in a barrel as polycarbonate media is precisely blasted to achieve unparalleled results.
Due to the significantly thinner surface area of burrs/flashes compared to their mass, these imperfections 'FREEZE' swiftly and become brittle. The synergistic effect of tumbling and media impact efficiently eliminates the burrs, ensuring the integrity of the part remains intact.
Upon completion of this sophisticated process, parts gracefully return to room temperature. The cryogenic deburring process promises immaculate parts, free of dust or any residue, guaranteeing 100% burr-free products.
This exceptional cryogenic deburring and deflashing technique is perfect for die-cast metal parts, intricate rubber parts, precision elastomeric components, medical-grade parts, and sensitive microelectronic elements.
Outstanding FUNCTIONS
Our advanced machine is the go-to solution for efficiently removing flashes from small rubber and plastic components like O-rings, gaskets, and various molded items with precision.
Leveraging state-of-the-art cryogenic processing technology, flashes are initially frozen and subsequently eradicated by high-velocity polycarbonate blast media, significantly enhancing the surface quality of molded rubber and plastic parts.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
Detailed PROCESS RESULT COMPARISON
Seamless OPERATION PROCESS
Installation Instructions
Comprehensive WHOLE SYSTEM DRAWING
Wide Range of APPLICATIONS
A. Versatile applications for O rings and uniquely shaped rubber parts across various materials and dimensions.
B. Essential for Microelectronic product components
C. Ideal for Precision elastomeric parts
D. Perfect for Precision injection molding plastic components
E. Supports R & D experimental runs
F. Suited for Die casting products such as zinc aluminum and magnesium alloys
Remarkable ADVANTAGES
Cryogenic deflashing stands superior, offering numerous advantages over manual and traditional deflashing methods.
The process ensures part integrity while maintaining critical tolerances seamlessly.
Being a batch process, it reduces the price per piece drastically, allowing a larger quantity of parts to be processed efficiently within the same timeframe.
Cryogenic deflashing enhances mold life significantly. Instead of replacing or repairing a mold, which can be costly and time-consuming, parts can simply be deflashed, especially at the end of their product life cycle.
This computer-controlled process eliminates the variability introduced by human operators, ensuring precision.
It consistently delivers reliable results from one batch to the next.
The non-abrasive nature of cryogenic deflashing is a distinct advantage.
The cost efficiency of this process makes it a preferred choice over any alternate techniques available.
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Packaging & Shipping
Each item is securely packed in plywood cartons, expertly designed for safe and long-distance sea transportation.
Reliable SHIPPING Solutions
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