Introducing the cutting-edge AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MANDREL CUTTING MACHINE, where innovation meets efficiency.
INTRODUCTION:
Gaskets and seals stand as the cornerstone of modern industry and daily life, ensuring seamless operation across various applications.
In the realm of traditional gasket production, the common use of molding machines or presses often leads to excessive flash and waste. This is due to issues like mold aging and multi-cavity inconsistencies, which result in higher raw material consumption and increased labor costs.
By integrating Auto Vacuum Mandrel Cutting technology, you can eliminate burr problems and significantly boost production capacity.
This innovation inspired us to create our mandrel cutting machines, expertly crafted for the precision cutting of gaskets and O-rings. Perfectly suited for molded or extruded tubes, pipes, and hoses made from rubber, plastic, silicone, polyurethane, foam, and other hard or semi-hard materials.
Distinguished by its unique cutting method, our machines deliver a harmonious blend of high output and exceptional cut quality.
Harness the power of our cutting machines to dramatically enhance efficiency and precision. With an astonishing cutting accuracy of 0.03mm, our four-shaft models can reach an extraordinary production rate of 240 pieces per minute.
APPLICATION:
This versatile machine excels in the swift cutting of diverse materials, including rubber, silicone rubber, plastic, PTFE gaskets, washers, and sleeves. It is particularly proficient in processing tubular components with unparalleled efficiency.
FEATURES:
1. A top-tier machine providing unrivaled efficiency, transforming traditional molding methods, easing labor demands, and cutting costs.
2. Effectively conserves raw materials and drastically minimizes waste.
3. Delivers high precision cutting, achieving tolerances as minute as 0.03mm.
4. Guarantees a smooth, clean, and lustrous cut finish.
5. Incorporates superior components from Taiwan or Japan, ensuring reliable and stable performance.
6. The Servo Motor drive offers enhanced and stable cutting speed and efficiency.
7. Operates with exceptional efficiency, requiring minimal compressed air pressure.
8. Features an HMI touch screen control panel, facilitating easy and convenient parameter settings and adjustments.
9. Provides a variety of shaft options tailored to the washer's outer diameter, with one, two, and four-shaft configurations to meet diverse requirements..
Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
Max 60 cut/min |
Max 120cut/min |
Max 240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Cutting Length |
≤200mm |
≤200mm |
≤150mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3KW |
Weight |
≈400Kg |
≈580Kg |
≈800Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |