Introducing the PG-60T Cryogenic Deflashing & Deburring Machine (60 Liter), meticulously engineered for unparalleled precision in deflashing and deburring tasks.
PROCESSING PRINCIPLE
When the temperature drops, rubber and plastic components undergo a transformative hardening process, becoming brittle and crystallized, thereby losing their inherent flexibility. At this brittle state, they fracture easily under external forces. Since the flash on molded products is thinner than the products themselves, it becomes brittle more quickly at low temperatures. The cryogenic deflashing machine harnesses this principle, operating precisely when the flash is brittle but the products remain flexible. Special high-speed projected plastic media efficiently target and remove the brittle flash without causing any damage to the product.
Product Feature
FUNCTIONS
Our advanced machine is exceptionally efficient at eliminating flash from small rubber and plastic components, including O-rings, gaskets, and other intricately molded parts.
Through state-of-the-art cryogenic processing, flashes are initially frozen and then meticulously removed by high-speed projection media (Polycarbonate blast), significantly enhancing the surface quality of your molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. Highly suitable for O-rings and irregular rubber parts of various materials and sizes.
B. Perfect for components of microelectronic products.
C. Ideal for precision elastomeric parts.
D. Excellent for precision injection-molded plastic parts.
E. Suitable for R&D production runs.
F. Effective for die-cast products, including zinc, aluminum, and magnesium alloy parts.
FEATURES
High Efficiency: This machine can replace the labor of 60-80 workers in flash removal tasks, vastly improving productivity.
High Precision: It effortlessly eliminates tiny, hardened flashes that manual labor cannot, thereby enhancing the precision and quality of your products.
Low Cost: It offers a highly cost-effective solution compared to the traditional manual processing methods.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-60T |
SIZE(L*W*H) |
1000*1000*1950MM |
WEIGHT |
700KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
EFFECTIVE CAPACITY |
20L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ250mm |
BLASTING SPEED |
105.7m/s |
PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: Our machine can substitute the labor of 60-80 workers for flash removal, significantly enhancing operational efficiency.
High Precision: It effectively removes small, hardened flashes, improving product accuracy beyond the capabilities of manual labor.
Low Cost: This machine provides a more cost-effective alternative to manual processing, ensuring better financial returns.
Installation Instructions
OUR FACTORY AND WORKSHOP
Installations successfully completed in Poland and the USA, showcasing our global reach and reliability.