Precision Washer and Gasket Cutting Machine Pg-Yaq Series 0.03mm

• After-sales Service: on-Site or on-Line
• Warranty: 1 Year
• Condition: New
• Model NO.: PG-YQS-1S PG-YQS-2S PG-YQS-4S
• Customized: Non-Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Application: Washer or Gasket Cutting
• Precision: 0.03mm
• Transport Package: Plywood Carton Packing for Sea Transport
• Specification: one axis two axis and
• Trademark: PG
• Origin: China
• HS Code: 847780000
• Production Capacity: 20set/Year

Product Description

AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MANDREL CUTTING MACHINE


INTRODUCTION:

Gaskets and seals are vital components in both modern industry and everyday life. They play a critical role in maintaining system integrity and efficiency.
Traditional gasket production methods, like molding machines or presses, often suffer from inefficiencies such as excessive flash and waste. These are typically due to mold aging and inconsistencies across multi-cavity molds, which result in increased raw material consumption and higher labor costs.
By integrating Auto Vacuum Mandrel Cutting technology, we eliminate burr issues and significantly boost production capacity, setting a new standard for efficiency and quality.
In response to these challenges, we engineered our mandrel cutting machines. These are specifically crafted for the precision cutting of gaskets and O-rings from molded or extruded tubes, pipes, and hoses. These can be made of various materials, including rubber, plastic, silicone, polyurethane, foam, or other hard and semi-hard substances.
Our machines stand out with their unique cutting method, offering a powerful combination of high output and superior cut quality, ensuring top-tier performance in every slice.
With our cutting machines, efficiency and precision receive a substantial boost. The four-shaft models achieve an impressive cutting accuracy of 0.03mm, enabling a production rate of up to 240 pieces per minute.

APPLICATION:

This machine is designed to excel in the swift cutting of diverse materials such as rubber, silicone rubber, plastic, and PTFE gaskets. It efficiently processes washers and sleeves, particularly excelling in the seamless handling of tubular components.

FEATURES:

1. This superior quality machine offers unmatched efficiency, effectively replacing traditional molding methods. It significantly reduces labor pressure and overall cost.
2. Our innovation conserves raw materials, leading to a dramatic reduction in waste, benefiting both your processes and the environment.
3. Experience high precision cutting capabilities, achieving unparalleled tolerances as fine as 0.03mm.
4. Each cut is guaranteed to be smooth, clean, and shiny, underscoring our commitment to exceptional finish quality.
5. We incorporate premium components sourced from Taiwan or Japan, ensuring reliable and stable performance.
6. The Servo Motor drive enhances cutting speeds and ensures consistent, stable efficiency.
7. Designed to operate efficiently, it requires minimal compressed air pressure, further boosting your operational efficiency.
8. The HMI touch screen control panel facilitates easy and convenient parameter setting and adjustments, streamlining your workflow.
9. Our machines offer multiple shaft options, including one, two, and four-shaft configurations, tailored to meet a variety of washer outer diameters and diverse production demands..

Product Parameters

Model	PG-YAQ-1S	PG-YAQ-2S	PG-YAQ-4S
Shaft Qty	One Shaft	Two Shafts	4 Shafts
Drive Mode	Servo Motor	Servo Motor	Servo Motor
Cutting Efficiency	Max 60 cut/min	Max 120cut/min	Max 240cut/min
Speed	0~3000r/min	0~3000r/min	0~3000r/min
Precision	≤±0.05mm	≤±0.05mm	≤±0.05mm
Cut Diameter Range	Φ10mm~Φ150mm	Φ10mm~Φ120mm	Φ10mm~Φ110mm
Cutting Length	≤200mm	≤200mm	≤150mm
Wall Thickness	≤20mm	≤20mm	≤20mm
Blade Spec	(1)Round Blade:Φ60×Φ25.4×Φ0.35mm	(1)Round Blade:Φ60×Φ25.4×Φ0.35mm	(1)Round Blade:Φ60×Φ25.4×Φ0.35mm
Consumption of Air	50L/min	50L/min	50L/min
Pressure	0.5MPa~0.8MPa	0.5MPa~0.8MPa	0.5MPa~0.8MPa
Vacuum Level	≤-0.035MPa	≤-0.035MPa	≤-0.035MPa
Power Supply	AC220V±5% 50/60Hz	AC220V±5% 50/60Hz	AC220V±5% 50/60Hz
Gross Power	1KW	2KW	3KW
Weight	≈400Kg	≈580Kg	≈800Kg
Dimension(L*W*H)	1350mm×980mm×1400mm	1550mm×980mm×1650mm	1650mm×980mm×17650mm

MACHINE PHOTOS

EXAMPLES