PEGE Small Size Cryogenic Rubber Deflashing/Deburring Machine for Rubber Parts PG-40T
PROCESSING PRINCIPLE
Cryogenic deflashing technology employs an advanced system whereby rubber or plastic parts are placed within a specially designed chamber, exposed to ultra-low temperatures (achieved through the application of liquid nitrogen), and then tumbled in a barrel while being blasted with polycarbonate media.
Due to the thinner surface area of burrs and flashes compared with their overall mass, these imperfections 'FREEZE' rapidly and become brittle. The combination of tumbling action and media impact efficiently removes the burrs without compromising the integrity of the part itself.
Once the process concludes, the parts are gradually returned to room temperature. Cryogenic deburring ensures a spotless finish with no residual dust or other contaminants, achieving 100% burr removal.
Cryogenic deburring and deflashing are perfect for die-cast metal parts, intricate rubber components, precision elastomeric parts, medical parts, and microelectronic elements.
SPECIFICATIONS
USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India
MACHINE INNER COMPONENTS PICTURES
PROCESS RESULT COMPARISON
OPERATION PROCESS
APPLICATIONS
A. O-rings and irregular rubber parts of various materials and sizes.
B. Microelectronic product components.
C. Precision elastomeric parts.
D. Precision injection-molded plastic parts.
E. R & D part runs.
F. Die-casting products such as zinc, aluminum, and magnesium alloys.
ADVANTAGES
Cryogenic deflashing offers numerous advantages over manual and other traditional deflashing methods.
This process preserves part integrity and maintains critical tolerances.
As a batch process, it significantly lowers the cost per piece since a greater number of parts can be processed simultaneously.
Cryogenic deflashing extends mold life. Instead of costly and time-consuming mold replacements or repairs, parts can be efficiently deflashed, especially those molded towards the end of their product life cycle.
The computer-controlled process eliminates human error, ensuring consistent, high-quality results from one lot to the next.
The process guarantees consistent results batch after batch.
Cryogenic deflashing is non-abrasive, safeguarding the part's surface quality.
Overall, the cost per part remains significantly lower than with any alternative technique.
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