Advanced Cryogenic Deflashing and Deburring Applications for Polyurethane BumpersEfficient and Effective Process
Our state-of-the-art cryogenic deflashing/deburring machine is expertly designed to meticulously deflash and remove the flashes of polyurethane bumpers, ensuring optimal performance for automotive shock absorption.
Discover the unparalleled efficiency of our cryogenic deflashing machine as it expertly removes the flashes from PU bumpers, enhancing both quality and performance.
Model: PG-120T
A. Detailed Description of Processing Parameters
The cryogenic deflashing/deburring process encompasses six critical
m
ain parameters, temperature, wheel speed, barrel speed, and processing time, media size and quantity
Temperatureemperature: Thecoolingtemperatureto freezethe flashes
Wheel speed: Decidethe powershot onthe flashes withmedia
Barrel speed: The tumbling speedofthebarreltokeep alltheparts be blasted.
Processing time: P
r
o
cessing timedepends ontheprocessing result and quantityoftheparts.
Media size: 0
.50.81.01.2 and1.5mm,eachone has different power.
Quantity:The number of parts can be processed
We always use these 6 parameters to describe the right processing parameter and adjust gradually to find the best one.
B. Part Description
Referring to the parts we receive, we think that it is suitable for the cryogenic deflashing machine as
R
e
f
e
rtothepartswe receive,wethinkthat it issuitableforthe cryogenic deflashingmachineasthematerial,size, shape are all Ok.
--Material is superb and highly suitable for cryogenic deflashing.
--Size is somewhat small, yet perfectly acceptable.
--Flash condition is excellent as it is flat and thin, mostly less than our stringent requirement of 0.2mm.
The processing results are outstanding based on our extensive experience and thorough inspection.
C. Processing Steps of Liquid Nitrogen Deflashing
D. Comparative Analysis of Processing Results
The following pictures showcase the exemplary work done by the cryogenic deflashing machine, highlighting its efficiency and precision.
![Pg-120t Automatic Cryogenic Deburring Machine for Polyurethane Foam Component Solutions](//www.micstatic.com/athena/img/transparent.png)
F. Production Volume Estimation
|
Part No. |
Weight g/pc |
Qty/Cycle pcs |
Qty/H |
Qty/Day[10hours] |
120Liter |
No.1 |
70g |
160pcs |
1280pcs |
12800 |
No.2 |
45g |
140pcs |
1120pcs |
11200 |
No.3 |
40g |
140pcs |
1120pcs |
11200 |
No.4 |
45g |
140pcs |
1120pcs |
11200 |
The cryogenic deflashing technology demonstrates high efficiency and precision in deflashing PU bumpers for the automotive industry, significantly enhancing production efficiency and reducing labor costs.
![Pg-120t Automatic Cryogenic Deburring Machine for Polyurethane Foam Component Solutions](//www.micstatic.com/athena/img/transparent.png)