Introducing the PG-60T Cryogenic Deflashing & Deburring Machine (60 Liter)
PROCESSING PRINCIPLE
As temperatures plunge, rubber and plastic parts experience hardening, becoming brittle, crystallized, and losing their flexibility. At these brittleness thresholds, the parts break more easily under external force. The flash on molded products, being thinner, becomes brittle before the products themselves. The cryogenic deflashing machine exploits this phenomenon. It operates during the delicate balance where the brittle flash is efficiently targeted while the products remain flexible. High-speed projected special plastic media meticulously strike and eradicate the brittle flash, ensuring precise deflashing without harming the parts.
Product Feature
FUNCTIONS
Our machine excels in removing flash from small rubber and plastic components, such as O-rings, gaskets, and various other molded parts with unmatched efficiency.
Through sophisticated cryogenic processing, flashes are initially frozen and then expertly removed by high-speed projection media (Polycarbonate blast), significantly elevating the surface quality of molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. O-rings and irregular rubber parts across various materials and sizes.
B. Components of microelectronic products.
C. Precision elastomeric parts.
D. Precision injection-molded plastic parts.
E. R&D production runs.
F. Die-cast products, including zinc, aluminum, and magnesium alloy parts.
FEATURES
High Efficiency: This powerhouse of a machine can replace 60-80 workers in flash removal, optimizing productivity.
High Precision: It eradicates even the tiniest and most hardened flashes, enhancing product precision to levels unachievable by manual labor.
Low Cost: An economical solution that outperforms manual processing in both cost and efficiency.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-60T |
SIZE(L*W*H) |
1000*1000*1950MM |
WEIGHT |
700KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
EFFECTIVE CAPACITY |
20L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ250mm |
BLASTING SPEED |
105.7m/s |
PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: This machine can substitute the labor of 60-80 workers in flash removal.
High Precision: It effectively removes small, hardened flashes, enhancing product accuracy in ways manual methods cannot.
Low Cost: A more cost-effective alternative to manual processing.
Installation Instructions
OUR FACTORY AND WORKSHOP
Installations successfully completed in Poland and the USA.