Experience the epitome of cutting-edge precision engineering with the PG-40T! This high-performance compact cryogenic deburring machine is expertly designed for rubber trimming, utilizing the unparalleled power of nitrogen. Elevate your manufacturing process to new heights and achieve immaculate results with this state-of-the-art cryogenic deflashing marvel.
Product Description
PROCESSING PRINCIPLE
Discover the cutting-edge cryogenic deflashing technology. This innovative process places rubber or plastic components within a chamber, where they are subjected to ultra-low temperatures through the sophisticated application of liquid nitrogen. Following this, a precise tumbling in a barrel occurs, where polycarbonate media is expertly blasted, ensuring unparalleled accuracy and superior quality in deflashing.
In this state-of-the-art process, the burrs or flashes, which have a considerably thinner surface area relative to their mass, 'FREEZE' almost immediately, becoming brittle. This brittleness, when combined with dynamic tumbling and media impact, guarantees the reliable removal of burrs while maintaining the component's structural integrity.
Upon the process's completion, components are gradually returned to ambient temperatures. This results in flawlessly clean, dust-free components with complete burr removal, thanks to the exceptional precision of the cryogenic deburring process.
Cryogenic deburring and deflashing offer unrivaled precision across a multitude of applications. These include die-cast metal parts, complex rubber components, high-precision electrometric parts, as well as sensitive medical and microelectronic parts, all benefiting from this advanced technology.
FUNCTIONS
Our machine is designed with immense versatility, making it perfect for the efficient removal of flashes from small rubber and plastic components such as O-rings, gaskets, and a variety of molded parts.
By harnessing the capabilities of cryogenic processing technology, flashes are initially frozen and then precisely eliminated through high-speed polycarbonate blast media. This significantly enhances the surface quality of molded rubber and plastic parts, ensuring an impeccable finish.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON: Explore an insightful analysis of the outcome after utilizing the PG-40T machine, demonstrating the exceptional enhancements and superior finishing quality achieved in comparison to conventional methods.
OPERATION PROCESS: Dive into the streamlined and user-friendly operation process of our PG-40T machine. Experience the seamless integration of advanced technology to deliver optimal performance and ease of use at every step of the way.
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly suited for O-rings and irregular rubber parts of various materials and sizes, ensuring flawless results every time.
B. Expertly engineered for microelectronic product components, addressing even the most intricate requirements.
C. Ideal for precision elastomeric parts, guaranteeing accuracy and reliability in every component processed.
D. Perfect for precision injection molding plastic parts, offering unmatched quality and consistency.
E. Specially designed for R & D part runs, providing flexibility and responsiveness to development needs.
F. Suitable for die casting products, including zinc, aluminum, and magnesium alloys, ensuring top-tier performance.
ADVANTAGES
Cryogenic deflashing offers substantial advantages over manual and traditional methods, providing exceptional efficiency and precision with every use.
This advanced process guarantees part integrity, adhering to strict critical tolerances for peace of mind in even the most demanding applications.
As a highly efficient batch process, cryogenic deflashing dramatically reduces the price per piece, empowering the processing of countless parts swiftly and effectively.
Cryogenic deflashing significantly prolongs mold life, preventing costly replacements or repairs, especially beneficial for parts nearing the end of their lifecycle.
With unparalleled computer-controlled precision, the process eradicates human operational variability, ensuring consistent excellence.
This method delivers unwavering, reliable results from one batch to the next, maintaining quality assurance.
Cryogenic deflashing is remarkably gentle, ensuring non-abrasive treatment that preserves the integrity of parts.
Offering extraordinary cost-effectiveness, the price per part is markedly lower than alternative methods, maximizing value.
OUR WORKSHOP
Packaging & Shipping
Each unit is meticulously encased in a robust plywood carton, engineered to endure the challenges of long-distance sea voyages, ensuring your High-Performance Compact Cryogenic Deburring Machine PG-40T arrives in pristine condition.
SHIPPING
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