Introducing the PG-120T Cryogenic Deflashing & Deburring Machine (120 Liter) designed for high-precision deflashing, ensuring superior results for your manufacturing needs.
PROCESSING PRINCIPLE
As the temperature drops, rubber/plastic parts undergo hardening, becoming brittle and crystallized. Their flexibility reduces, making them susceptible to breakage under external force at brittle temperatures. The flash on molded products is typically much thinner than the product itself, becoming brittle sooner in low temperatures. The cryogenic deflashing machine leverages this principle, operating within a time frame when the flash is brittle, while the product retains its flexibility. High-speed projected special plastic media strikes the flashes, clearing out brittle burrs without damaging the product. The flashes are effortlessly removed, preserving the integrity of the product.
Product Feature
FUNCTIONS
Our machine is extensively used for removing flashes from small rubber and plastic components such as O-rings, gaskets, and other molded parts, ensuring high-quality finishes.
Utilizing advanced cryogenic processing technology, flashes are first frozen and then dislodged using high-speed projection media (Polycarbonate blast), significantly enhancing the surface quality of molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. O-rings and irregular rubber parts of varying materials and sizes.
B. Microelectronic product parts.
C. Precision elastomeric components.
D. Precision injection molding plastic parts.
E. R&D part runs.
F. Die casting products such as zinc, aluminum, and magnesium alloys.
FEATURES
High efficiency: Capable of replacing 60-80 workers, significantly improving efficiency in flash removal.
High precision: Effectively removes small, hardened flashes that manual workers cannot, enhancing product precision.
Low cost: The machine offers a cost-effective solution compared to manual processing.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-120T |
MACHINE PHOTO |
|
SIZE(L*W*H) |
1200*1250*2200MM |
WEIGHT |
1000KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
8Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
100L or 120L |
EFFECTIVE CAPACITY |
40L` |
WHEEL SPEED |
3000rpm - 7000rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ350mm |
BLASTING SPEED |
143.3m/s |
OPERATION PROCESS
FEATURES
High efficiency: Capable of replacing 60-80 workers, significantly improving efficiency in flash removal.
High precision: Effectively removes small, hardened flashes that manual workers cannot, enhancing product precision.
Low cost: The machine offers a cost-effective solution compared to manual processing.
Installation Instructions
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OUR FACTORY AND WORKSHOP
WORKSHOP
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Installations successfully completed for customers in Poland and the USA.