PEGE Small Size Cryogenic Rubber Deflashing/Deburring Machine for Rubber Parts PG-40T
PROCESSING PRINCIPLE
Cryogenic deflashing technology utilizes a sophisticated system where rubber or plastic parts are placed in a specialized chamber. These parts are subjected to extremely cold temperatures, achieved through the use of liquid nitrogen, and are then tumbled in a barrel while being blasted with polycarbonate media.
Due to the fact that burrs and flashes have a significantly thinner surface area compared to their mass, they 'FREEZE' almost instantaneously, becoming brittle. The tumbling action, combined with the media's impact, effectively removes these burrs without damaging the integrity of the part itself.
Upon completing the cryogenic deburring process, parts are returned to room temperature. This method ensures a spotless finish, free of dust or residue, and achieves 100% burr removal.
Cryogenic deburring and deflashing are particularly well-suited for die-cast metal parts, intricate rubber components, precision elastomeric parts, medical devices, and microelectronic components.
SPECIFICATIONS
USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India
MACHINE INNER COMPONENTS PICTURES
PROCESS RESULT COMPARISON
OPERATION PROCESS
APPLICATIONS
A. O-rings and irregular rubber parts of various materials and sizes.
B. Microelectronic product components
C. Precision elastomeric parts
D. Precision injection-molded plastic parts
E. Research & Development part runs
F. Die-casting products, such as zinc, aluminum, and magnesium alloys
ADVANTAGES
Cryogenic deflashing offers a multitude of benefits over manual and other traditional deflashing methods.
This process maintains the integrity of parts and ensures adherence to critical tolerances.
As a batch process, it significantly reduces the cost per piece by processing many parts at once in a shorter time frame.
Cryogenic deflashing prolongs mold life. Instead of incurring downtime and high costs to replace or repair molds, parts can be deflashed, particularly those molded towards the end of their product lifespan.
The process's computer-controlled nature eliminates human error, ensuring consistent quality.
It provides consistent results across multiple production runs.
Cryogenic deflashing is a non-abrasive process.
The cost per part is generally lower compared to alternative techniques.
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