PG-120T Cryogenic Deflashing & Deburring Machine (120 Liter) for Precision Deflashing Solutions
Processing Principle
As the temperature drops, rubber and plastic parts undergo hardening, brittleness, and crystallization, gradually losing their flexibility. When exposed to brittle temperatures, these materials easily break under external force. Since the flash of molded products is thinner than the product itself, it becomes brittle before the product in low temperatures. The cryogenic deflashing machine utilizes this principle, operating within the time window when the flash is brittle while the product remains flexible. High-speed projected special plastic media hits the flashes, clearing out the brittle burr without damaging the product.
Product Features
Functions
Our machine is an ideal solution for removing the flash from small rubber and plastic parts, including O-rings, gaskets, and other molded components.
Using advanced cryogenic processing technology, the machine freezes the flashes before removing them with high-speed projection media (Polycarbonate blast). This greatly enhances the surface quality of molded rubber and plastic parts.
Product Specifications / Models
Applications
A. O-rings and irregular rubber parts of various materials and sizes.
B. Microelectronic product components.
C. Precision elastomeric parts.
D. Precision injection-molded plastic parts.
E. R&D part runs.
F. Die-casting products, like zinc, aluminum, and magnesium alloy.
Key Features
High Efficiency: This machine can replace approximately 60-80 workers in removing flashes, significantly boosting productivity.
High Precision: It can eliminate small and hardened flashes that are impossible to remove manually, enhancing the precision of the products.
Cost-Effective: Compared to manual processing, the machine offers a lower-cost solution for flash removal.
Specifications
| TECHNICAL INFORMATION |
| MODE |
PG-120T |
| MACHINE PHOTO |
|
| SIZE(L*W*H) |
1200*1250*2200MM |
| WEIGHT |
1000KG |
| POWER |
Ac380v 50Hz |
| ELECTRICTY |
8Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| BARRAEL CAPACITY |
100L or 120L |
| EFFECTIVE CAPACITY |
40L` |
| WHEEL SPEED |
3000rpm - 7000rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| FRAME |
SUS304 |
| WHEEL DIAMETER |
AL φ350mm |
| BLASTING SPEED |
143.3m/s |
Operation Process
Key Features
High Efficiency: The machine can replace about 60-80 workers for flash removal, greatly improving efficiency.
High Precision: It removes small, hardened flashes that cannot be removed manually, thus increasing product precision.
Cost-Effective: This machine offers a cost advantage over manual flash removal.
Installation Instructions
Our Factory and Workshop
Workshop
Installations in Poland and the USA.
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