Introducing the avant-garde PG-60T Cryogenic Deflashing & Deburring Machine with a substantial 60-liter capacity, meticulously crafted for unparalleled precision in deflashing operations.
PROCESSING PRINCIPLE
In the fascinating realm of low temperatures, rubber and plastic components undergo a remarkable transformation, hardening into a brittle, crystallized state, devoid of their usual pliability. During this phase, they are vulnerable to breakage under external pressure. The thinner flash on molded items becomes brittle at a quicker rate in these frigid conditions. Our cryogenic deflashing machine ingeniously leverages this principle, operating within the crucial window where the flash is brittle but the core products retain their resilience. Utilizing high-velocity projection of specialized plastic media, it adeptly strikes and dislodges the fragile flash, preserving the integrity of the main product.
Product Feature
FUNCTIONS
Our state-of-the-art machine is exceptionally adept at swiftly and effectively eliminating flash from small rubber and plastic parts, including O-rings, gaskets, and various other molded components.
Harnessing the power of cryogenic processing, flashes are initially frozen, then meticulously removed through high-speed projection media (Polycarbonate blast), remarkably elevating the surface quality of molded rubber and plastic items.
Product Specification / Models
APPLICATIONS
A. Diverse O-rings and rubber parts of varying materials and dimensions.
B. Components within microelectronic products.
C. Precision elastomeric pieces.
D. Sophisticated injection-molded plastic elements.
E. Production runs for research and development.
F. Die-cast products, encompassing zinc, aluminum, and magnesium alloy components.
FEATURES
High Efficiency: This cutting-edge machine efficiently replaces the labor of 60-80 workers in flash removal tasks.
High Precision: It eradicates the most minuscule and hardened flashes that manual methods overlook, thus significantly bolstering product precision.
Low Cost: This machine stands as an extraordinarily cost-effective alternative to traditional manual processing.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-60T |
SIZE(L*W*H) |
1000*1000*1950MM |
WEIGHT |
700KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
EFFECTIVE CAPACITY |
20L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ250mm |
BLASTING SPEED |
105.7m/s |
PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: It's capable of substituting 60-80 laborers in the flash removal process.
High Precision: It efficiently eradicates small, hardened flashes, enhancing product accuracy beyond manual reach.
Low Cost: A highly economical solution compared to manual methods.
Installation Instructions
OUR FACTORY AND WORKSHOP
Installations triumphantly executed in Poland and the USA.