Introducing the PG-60T High Pressure Cryogenic Mold Deflashing System for Rubber Parts - a state-of-the-art 60-liter machine meticulously engineered for unparalleled precision in deflashing and deburring.
PROCESSING PRINCIPLE
As temperatures plummet, rubber and plastic parts undergo hardening, becoming brittle and crystallized, thereby losing flexibility. At these brittle temperatures, they fracture easily when exposed to external forces. Since the flash on molded products is thinner than the products themselves, it becomes brittle faster in low temperatures. The cryogenic deflashing machine harnesses this principle, operating precisely when the flash is brittle, while the products retain their flexibility. High-speed, specially-projected plastic media efficiently strike and clear the brittle flash without compromising the integrity of the product.
Product Feature
FUNCTIONS
Our machine excels in the efficient removal of flash from small rubber and plastic components such as O-rings, gaskets, and other molded parts.
Utilizing advanced cryogenic processing, flashes are initially frozen and subsequently removed by high-speed projection media (Polycarbonate blast), significantly enhancing the surface quality of molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. O-rings and irregular rubber parts of diverse materials and sizes.
B. Microelectronic product components.
C. Precision elastomeric parts.
D. Precision injection-molded plastic parts.
E. R&D production runs.
F. Die-cast products, including parts made from zinc, aluminum, and magnesium alloys.
FEATURES
High Efficiency: This machine can replace the labor of 60-80 workers in flash removal, exponentially increasing productivity.
High Precision: It eradicates tiny, hardened flashes that manual labor cannot, thereby enhancing the precision of the products.
Low Cost: It provides a cost-effective solution compared to traditional manual processing methods.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-60T |
SIZE(L*W*H) |
1000*1000*1950MM |
WEIGHT |
700KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
EFFECTIVE CAPACITY |
20L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ250mm |
BLASTING SPEED |
105.7m/s |
PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: The machine can substitute the labor of 60-80 workers for flash removal, vastly improving efficiency.
High Precision: It meticulously removes small and hardened flashes, enhancing product accuracy beyond manual capabilities.
Low Cost: It proves to be more cost-effective than manual processing.
Installation Instructions
OUR FACTORY AND WORKSHOP
Installations Completed Successfully in Poland and the USA.