Presenting the PG-40T Cryogenic Deflashing Machine - an exceptional solution for rubber trimming using cutting-edge nitrogen technology!
Product Description
PROCESSING PRINCIPLE: Unveil the marvel of cryogenic deflashing technology that revolutionizes trimming processes.
Our state-of-the-art cryogenic deflashing technology places rubber or plastic components into a specially designed chamber. Here, they are subjected to extreme cold, thanks to liquid nitrogen, and then expertly tumbled and blasted with polycarbonate media for superior results.
Witness how burrs and flashes, with their thinner surface areas, freeze swiftly and become brittle. Our tumbling action, paired with impactful media, ensures precise burr removal while safeguarding the integrity of the part.
Upon completion, parts gracefully return to room temperature, emerging pristine and immaculately clean, devoid of dust or residue, with an exceptional 100% burr removal rate.
This cryogenic deburring and deflashing process is quintessential for die-cast metal parts, intricate rubber pieces, precision elastomeric components, medical apparatus, and microelectronic parts.
FUNCTIONS: Discover the versatile applications of our machine, engineered for excellence.
Our innovative machine expertly eliminates flashes from small rubber and plastic parts, including O-rings, gaskets, and diverse molded items.
The cryogenic processing technology freezes flashes, followed by high-speed projection media (Polycarbonate blast), significantly enhancing the surface quality of molded rubber and plastic components.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON: Witness the superior outcomes achieved through our advanced deflashing processes.
OPERATION PROCESS: A streamlined guide to the operation of our innovative deflashing machinery.
Installation Instructions
WHOLE SYSTEM DRAWING: Visualize the complete assembly and functionality of our cutting-edge deflashing system.
APPLICATIONS: Delve into the broad range of applications our machine effectively serves.
A. O-rings and irregular rubber parts across various materials and sizes are effortlessly handled.
B. Perfect for microelectronic product components, ensuring precision and quality.
C. Ideal for precision elastomeric parts, maintained to the highest standards.
D. Precision injection molding plastic parts benefit from our meticulous processing.
E. R & D part runs: Optimized for research and development environments.
F. Die casting products, including zinc aluminum and magnesium alloy, are processed with finesse.
ADVANTAGES: Experience the unrivaled benefits of cryogenic deflashing technology.
Elevate your deflashing process with cryogenic technology, offering superior advantages over manual and traditional methods.
Our process safeguards part integrity while maintaining critical tolerances, ensuring quality and reliability.
As a batch process, it significantly reduces the cost per piece, enabling the processing of numerous parts efficiently.
Cryogenic deflashing not only extends mold life but also provides an economical alternative to mold replacement or repair, especially for parts nearing the end of their product lifecycle.
With computer-controlled operations, we eliminate human variables, ensuring consistent, high-quality results with every batch.
The process delivers consistent, high-quality outcomes from one lot to the next.
A non-abrasive process, cryogenic deflashing ensures the utmost care and quality in part handling.
Enjoy remarkably low costs per part, surpassing alternative techniques in both efficiency and economy.
OUR WORKSHOP: Step inside our state-of-the-art workshop, where innovation meets precision engineering.
Packaging & Shipping
All products are meticulously packed in plywood cartons, ensuring their safety and integrity during long-distance sea transport.
SHIPPING: Reliable and efficient shipping solutions tailored to your needs.
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