Discover the innovative Cryogenic Deflashing Machine PG-40T, tailored for precision rubber trimming using advanced nitrogen technology.
Product Description
Understanding the Advanced Processing Principle
Harness cutting-edge cryogenic deflashing, a technology that immerses rubber or plastic components in a chamber cooled with liquid nitrogen. This extreme cold is paired with a tumbling action and polycarbonate media blasting, creating an efficient and precise deflashing process.
The distinctive feature is that the burrs or flashes, with their thinner surface area, freeze rapidly and become brittle in moments. The strategic tumbling, complemented by media impact, effectively removes burrs without compromising the integrity of the part.
Upon completion, parts naturally return to room temperature, presenting a pristine finish. Cryogenic deburring assures a spotless, residue-free component with absolute burr removal.
Cryogenic deburring and deflashing are excellently suited for die-cast metal components, intricate rubber parts, precise elastomeric parts, medical devices, and microelectronics.
Unveiling the Multifunctional Capabilities
Our versatile machine excels at eliminating flash from small rubber and plastic components such as O-rings and gaskets, enhancing the quality of molded parts.
The cryogenic process begins with freezing the flashes, which are then swiftly removed by high-speed polycarbonate media, significantly refining the surface quality of rubber and plastic components.
Product Parameters
MODE |
PG-40T |
SIZE(L*W*H) |
1080*960*1460MM |
WEIGHT |
500KG |
POWER |
AC 380V 50/60Hz |
ELECTRICTY |
4Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
CAPACITY |
40L |
EFFECTIVE CAPACITY |
15L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
WHEEL DIAMETER |
AL φ250mm |
BLASTING POWER |
105.7m/s |
PRODUCTIVITY |
160-200 Kg/Day |
Comparative Analysis of Process Results
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Step-by-Step Operation Process Guide
Installation Instructions
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Comprehensive System Diagrams
Diverse Applications
A. Versatile O-rings and unique rubber components of varying materials and sizes.
B. Components for microelectronic products.
C. Precision-engineered elastomeric components.
D. High-precision injection-molded plastic components.
E. R & D prototype and part runs.
F. Die-cast products, including zinc, aluminum, and magnesium alloys.
Unmatched Advantages
Cryogenic deflashing offers significant advancements over manual and traditional deflashing techniques, revolutionizing the process.
This innovative process ensures part integrity and maintains critical tolerances with unmatched precision.
As a batch process, it allows processing of more components simultaneously, reducing the cost per piece substantially.
Cryogenic deflashing prolongs mold life, offering a cost-effective alternative to mold replacement or repair, especially for parts nearing the end of their lifecycle.
Fully computer-controlled, this process eliminates human error, ensuring consistency and reliability.
Each batch yields consistent, high-quality results, ensuring uniform excellence.
The process is non-abrasive, preserving the original quality of components.
The cost efficiency of this process is unparalleled, offering a budget-friendly solution.
Our State-of-the-Art Workshop
Packaging & Shipping
Secure packaging in robust plywood cartons ensures safe, long-distance sea transportation.
Efficient and Reliable Shipping Methods