Revolutionary Cryogenic Deflashing Machine for Precise Rubber Trimming using Nitrogen - Model PG-40T
Product Description
PROCESSING PRINCIPLE
Our cutting-edge cryogenic deflashing technology employs a sophisticated system where rubber or plastic components are positioned within a state-of-the-art machine chamber. These components are subjected to ultra-low temperatures using liquid nitrogen, followed by a meticulous tumbling process within a barrel. This is complemented by a strategic blasting with polycarbonate media, ensuring precision and quality.
The process leverages the differential surface area of burrs/flashes which, unlike their mass, 'FREEZE' rapidly and become exceptionally brittle. The expertly controlled tumbling action, combined with the precise impact of the media, efficiently eradicates burrs without compromising the integrity of the parts.
Post-processing, components are seamlessly returned to ambient temperature. Our cryogenic deburring process guarantees parts that are impeccably clean — free from dust or any residues, achieving an impeccable 100% burr removal.
Perfectly suited for a variety of applications, cryogenic deburring and deflashing excel in processing die cast metal parts, intricate rubber components, high-precision electrometric parts, medical devices, and delicate microelectronic components.
FUNCTIONS
Our advanced machine excels in effectively removing flashes from small rubber and plastic parts, including O-rings, gaskets, and other intricately molded items.
Utilizing groundbreaking cryogenic processing techniques, flashes are initially frozen, followed by a high-speed projection of media (Polycarbonate blast), significantly enhancing the surface quality of molded rubber and plastic components.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. O-rings and diverse irregular rubber parts, accommodating various materials and dimensions for unmatched versatility.
B. Components for microelectronic products, ensuring precision and reliability.
C. High-precision elastomeric components designed for critical applications.
D. Injection molding plastic parts, crafted with accuracy for precision applications.
E. Research & Development part runs, offering unparalleled prototyping capabilities.
F. Die casting products, including zinc, aluminum, and magnesium alloys, processed with precision.
ADVANTAGES
Cryogenic deflashing introduces numerous superiorities over manual and conventional deflashing techniques, ensuring precision and efficiency.
This process preserves the part's integrity while maintaining precise tolerances, offering unmatched reliability.
As a batch process, cryogenic deflashing significantly reduces cost per unit by allowing the processing of multiple parts simultaneously.
Cryogenic deflashing prolongs mold life, reducing the need for costly replacements or repairs, typically seen at the end of a product's lifecycle.
With its computer-controlled mechanism, the process eliminates human error, enhancing efficiency and consistency.
Delivering consistent results from batch to batch, cryogenic deflashing ensures uniform quality.
Being non-abrasive, cryogenic deflashing preserves the original part characteristics.
The cost-effectiveness per part is remarkable, outclassing alternative deflashing methods.
OUR WORKSHOP
Packaging & Shipping
Meticulously packed in sturdy plywood cartons, our products are prepared for the rigors of long-distance sea transportation, ensuring they reach you in pristine condition.
SHIPPING
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