Introducing the Ingeniously Crafted AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MANDREL CUTTING MACHINE
INTRODUCTION:
Gaskets and seals play a pivotal role in both cutting-edge industries and everyday applications, ensuring precision and reliability.
In traditional gasket manufacturing, reliance on molding machines or presses often results in excessive flash and waste, attributed to mold aging and inconsistencies across multiple cavities. This inefficiency leads to greater raw material usage and escalating labor expenses.
Harnessing the power of Auto Vacuum Mandrel Cutting eliminates burr-related issues, vastly improving production output and efficiency.
This innovation inspired us to create our state-of-the-art mandrel cutting machines. These are meticulously engineered for the precision cutting of gaskets and O-rings from molded or extruded tubes, pipes, and hoses composed of rubber, plastic, silicone, polyurethane, foam, or similar hard and semi-hard materials.
Our machines stand out with their unique cutting method, offering unparalleled output and exceptional quality.
By employing our advanced cutting machines, efficiency and precision are significantly enhanced. With an impressive cutting accuracy of 0.03mm, our four-shaft models achieve an extraordinary production rate of up to 240 pieces per minute.
APPLICATION:
This machine excels in swiftly cutting a spectrum of materials like rubber, silicone rubber, plastic, PTFE gaskets, washers, and sleeves. It is especially proficient in processing tubular components with exceptional efficiency and precision.
FEATURES:
1. This top-of-the-line machine delivers high efficiency, supplanting traditional molding methods. It alleviates labor strain and slashes costs effectively.
2. It economically conserves raw materials, significantly minimizing waste.
3. Boasting high precision cutting capabilities, it achieves tolerances as refined as 0.03mm.
4. The machine guarantees a smooth, pristine, and lustrous cut finish.
5. Incorporates premium components sourced from Taiwan or Japan, ensuring reliability and stable performance.
6. The Servo Motor drive provides superior and consistent cutting speeds, enhancing overall efficiency.
7. Functions with exceptional efficiency while requiring minimal compressed air pressure.
8. The HMI touch screen control panel facilitates straightforward and convenient parameter settings and adjustments.
9. Tailored to offer multiple shaft configurations based on the washer's outer diameter, including one, two, and four-shaft options to cater to diverse requirements..
Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
Max 60 cut/min |
Max 120cut/min |
Max 240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Cutting Length |
≤200mm |
≤200mm |
≤150mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3KW |
Weight |
≈400Kg |
≈580Kg |
≈800Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |