AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MANDREL CUTTING MACHINE
INTRODUCTION:
Gaskets and seals play a crucial role in both modern industry and daily life, ensuring reliability and safety.
Traditional gasket production often relies on molding machines or presses. This approach can result in unnecessary flash and waste due to mold wear and inconsistency across multi-cavity processes, leading to increased raw material usage and labor costs.
By incorporating Auto Vacuum Mandrel Cutting technology, burr issues become a thing of the past, while production capacity sees a significant boost.
Our innovative mandrel cutting machines are designed specifically for precision cutting of gaskets and O-rings. They work seamlessly with molded or extruded tubes, pipes, and hoses made of materials like rubber, plastic, silicone, polyurethane, foam, and similar hard or semi-hard substances.
Our machines stand out with their unique cutting techniques, delivering high output coupled with exceptional cut quality that elevates manufacturing standards.
Experience a remarkable enhancement in efficiency and precision with our cutting machines. Featuring a cutting accuracy of 0.03mm, the four-shaft models are capable of achieving a production rate of up to 240 pieces per minute.
APPLICATION:
This machine shines in swiftly cutting diverse materials including rubber, silicone rubber, plastic, and PTFE, efficiently handling washers, gaskets, and sleeves. It is particularly skilled in processing tubular components with unparalleled efficiency.
FEATURES:
1. This top-notch machine replaces traditional molding methods with superior efficiency, reducing labor demands and cutting costs.
2. It conserves raw materials, minimizing waste effectively.
3. The machine boasts high precision cutting capabilities, achieving tolerances as fine as 0.03mm, ensuring excellence in every cut.
4. The cutting process ensures a smooth, clean, and lustrous finish, elevating product aesthetics.
5. Built with premium components sourced from Taiwan or Japan, it guarantees reliable and stable performance.
6. The Servo Motor drive provides superior and stable cutting speeds and efficiency, enhancing productivity.
7. It operates efficiently with minimal compressed air pressure, optimizing energy use.
8. The HMI touch screen control panel allows for easy and convenient parameter setting and adjustments, simplifying operations.
9. Designed with multiple shaft options including one, two, and four-shaft configurations, it meets diverse requirements based on the washer's outer diameter..
Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
Max 60 cut/min |
Max 120cut/min |
Max 240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Cutting Length |
≤200mm |
≤200mm |
≤150mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3KW |
Weight |
≈400Kg |
≈580Kg |
≈800Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |