Introducing the remarkable PG-60T Cryogenic Deflashing & Deburring Machine, boasting a 60-liter capacity and engineered for meticulous precision deflashing.
PROCESSING PRINCIPLE
In the realm of cryogenics, as temperatures dramatically decrease, rubber and plastic components begin a transformative hardening process. They become brittle and crystallized, sacrificing their inherent flexibility. This is precisely when they become vulnerable to snapping under external forces. Molded products, with their delicate and thin flash, succumb to brittleness even faster at low temperatures. The cryogenic deflashing machine brilliantly exploits this natural process. By engaging during this pivotal phase—where the flash becomes brittle but the core product remains supple—it employs a high-velocity projection of specialized plastic media. This expertly strikes and eradicates the brittle flash, preserving the integrity of the primary product.
Product Feature
FUNCTIONS
Our state-of-the-art machine is a master at efficiently removing flash from minute rubber and plastic components, including O-rings, gaskets, and an array of other intricately molded parts.
Harnessing the power of cryogenic processing, this machine first freezes and then meticulously removes flashes through the swift deployment of high-speed projection media (Polycarbonate blast). This process markedly enhances the surface quality of molded rubber and plastic parts, delivering a superior finish.
Product Specification / Models
APPLICATIONS
A. Versatile O-rings and irregular rubber components, catering to diverse materials and dimensions.
B. Components critical to microelectronics.
C. Precision-crafted elastomeric parts.
D. High-accuracy injection-molded plastic components.
E. Ideal for R&D production runs, providing experimental flexibility.
F. Die-cast innovations, including zinc, aluminum, and magnesium alloy components.
FEATURES
High Efficiency: This machine revolutionizes flash removal, effectively replacing the workload of 60-80 manual workers.
High Precision: It eradicates minute, rigid flashes that are impervious to manual efforts, thus significantly augmenting product accuracy.
Low Cost: It offers an exceptionally economical alternative to traditional manual processing methods.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-60T |
SIZE(L*W*H) |
1000*1000*1950MM |
WEIGHT |
700KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
EFFECTIVE CAPACITY |
20L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ250mm |
BLASTING SPEED |
105.7m/s |
PROCESSING ABILITY |
200-250kg per day |
|
|
FEATURES
High Efficiency: Capable of substituting 60-80 workers, this machine excels in flash removal.
High Precision: It targets and eliminates small, hardened flashes, achieving a level of product precision unattainable by manual means.
Low Cost: Provides a more budget-friendly solution compared to labor-intensive manual processing.
Installation Instructions
OUR FACTORY AND WORKSHOP
We have proudly completed successful installations in strategic locations such as Poland and the USA.