AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MMANDREL CUTTING MACHINE
INTRODUCTION:
Gaskets and seals, though often overlooked, are the unsung heroes of modern industry and our day-to-day lives, ensuring the seamless operation of numerous systems and machinery.
In traditional gasket production, reliance on molding machines or presses frequently results in excessive flash and material waste. This is due to mold degradation and inconsistencies in multi-cavity setups, ultimately leading to increased raw material consumption and labor expenses.
By adopting Auto Vacuum Mandrel Cutting, we eliminate burr formation, thereby significantly boosting production capabilities and output quality.
Our innovation inspired the development of mandrel cutting machines, meticulously engineered for the precision crafting of gaskets and O-rings. They expertly handle molded or extruded tubes, pipes, and hoses from materials such as rubber, plastic, silicone, polyurethane, foam, and other hard or semi-hard substances.
Distinctive in its cutting approach, our machine harmonizes high productivity with exceptional cut quality, setting a new standard in the industry.
Our cutting machines revolutionize efficiency and accuracy. They boast a cutting precision of 0.03mm, enabling the four-shaft models to achieve an outstanding production pace of up to 240 pieces per minute.
APPLICATION:
This machine excels in swiftly processing a variety of materials such as rubber, silicone rubber, plastic, PTFE gaskets, washers, and sleeves. Its proficiency in handling tubular components is unmatched, delivering efficient results with ease.
FEATURES:
1. This superior machine embodies high efficiency, replacing conventional molding methods, easing labor demands, and reducing operational costs.
2. It enhances resource utilization by conserving raw materials and significantly cutting down on waste.
3. Delivers high precision cutting capabilities, achieving tolerances as fine as 0.03mm, ensuring the utmost accuracy.
4. Guarantees a smooth, clean, and lustrous cut finish, elevating product aesthetics.
5. Built with top-tier components sourced from Taiwan or Japan, ensuring reliable, stable performance.
6. Equipped with a Servo Motor drive, it facilitates higher, more stable cutting speeds and efficiency.
7. Operates with remarkable efficiency, requiring minimal compressed air pressure for optimal performance.
8. Features an intuitive HMI touch screen control panel, simplifying parameter settings and adjustments for user convenience.
9. Offers versatile shaft options based on the washer's outer diameter, including one, two, and four-shaft configurations to accommodate diverse requirements..
Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
Max 60 cut/min |
Max 120cut/min |
Max 240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Cutting Length |
≤200mm |
≤200mm |
≤150mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3KW |
Weight |
≈400Kg |
≈580Kg |
≈800Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |