Discover unparalleled precision and cutting-edge technology with the PG-40T: an exceptional Cryogenic Deburring Machine designed specifically for rubber trimming. Fueled by the power of nitrogen, this machine ensures seamless, efficient trimming, setting new standards in the industry.
Product Description
PROCESSING PRINCIPLE
Experience the future of manufacturing with our Compact Cryogenic Deburring Machine PG-40T, where groundbreaking cryogenic deflashing technology takes center stage. Impeccably designed, the system cradles rubber or plastic components within a specialized chamber. Here, components embrace the chill of ultra-low temperatures, masterfully delivered by liquid nitrogen. Following this, our intricate tumbling process employs a robust polycarbonate media blast, ensuring each component achieves precision and quality that are second to none.
In our state-of-the-art procedure, burrs or flashes, with their comparatively delicate surfaces, undergo an immediate 'FREEZE,' turning them exquisitely brittle. This sophisticated brittleness, when paired with our dynamic tumbling and impactful media engagement, guarantees flawless burr elimination while preserving the core integrity of the component, ensuring an uncompromised finish.
Once the meticulous deburring cycle concludes, components are gently returned to ambient temperatures. The result? Components that emerge in pristine condition, free of dust and burrs, courtesy of our unrivaled cryogenic deburring process, setting a new standard in quality finishing.
Embrace the precision of cryogenic deburring and deflashing technology, the ultimate solution for a vast spectrum of applications. From die-cast metal parts and intricate rubber components to precision electrometric parts, and the delicate realms of medical and microelectronics, our process delivers unmatched accuracy and excellence.
FUNCTIONS
Our versatile machine is engineered for excellence, offering exceptional capability in efficiently eradicating flashes from small rubber and plastic components. Ideal applications include O-rings, gaskets, and a variety of molded parts, ensuring each component meets the highest standards of quality.
Harness the powerful potential of cryogenic processing technology. Our process initially renders flashes brittle through freezing and subsequently obliterates them via high-speed polycarbonate blast media. This advanced method dramatically improves the surface finish of molded rubber and plastic parts, elevating them to unparalleled levels of perfection.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON: Witness the remarkable advantages of our innovative Compact Cryogenic Deburring Machine PG-40T by exploring a detailed comparison of process results. See firsthand how our machine excels in precision, efficiency, and effectiveness compared to traditional methods. Experience the leap in quality and performance that sets our PG-40T apart from the competition.
OPERATION PROCESS: Dive into the seamless operation process of the Compact Cryogenic Deburring Machine PG-40T. Our step-by-step guide will lead you through the intuitive and user-friendly procedures that ensure optimal results. Discover the ease of use and reliability that make this machine an indispensable tool for achieving superior deburring outcomes.
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly suited for O-rings and irregular rubber parts of various materials and sizes, ensuring flawless precision in every application.
B. Tailored for microelectronic product components, offering unmatched precision and quality.
C. Ideal for precision elastomeric parts, delivering exceptional results with every batch.
D. Perfect for precision injection molding plastic parts, achieving superior finish and accuracy.
E. Designed for R & D part runs, facilitating innovation and testing with precision.
F. Suitable for die casting products, including zinc aluminum and magnesium alloy, ensuring durable and precise finishes.
ADVANTAGES
Cryogenic deflashing offers significant advantages over manual and traditional methods, delivering unparalleled efficiency and precision unmatched by conventional techniques.
This process ensures part integrity and maintains strict critical tolerances, providing peace of mind for demanding applications where precision is paramount.
As a batch process, cryogenic deflashing significantly reduces the price per piece, enabling the processing of numerous parts within limited time frames, maximizing productivity and cost efficiency.
Cryogenic deflashing enhances mold longevity, eliminating costly replacements or repairs, and is particularly advantageous for parts nearing the end of their product lifecycle, extending their usability.
With computer-controlled precision, the process eliminates human operational variability, ensuring absolute consistency and reliability.
This method provides consistent, reliable results from one batch to the next, ensuring quality and dependability.
Cryogenic deflashing is gentle, ensuring non-abrasive treatment of parts, preserving their integrity and surface quality.
Offering unmatched cost-effectiveness, the price per part is considerably lower compared to alternative methods, making it a cost-efficient choice for businesses.
OUR WORKSHOP
Packaging & Shipping
Each unit of the Compact Cryogenic Deburring Machine PG-40T is expertly packed in a robust and resilient plywood carton. This superior packaging is meticulously crafted to endure the challenges of long-distance sea transportation, ensuring your product arrives in pristine condition.
SHIPPING
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