Innovative Cryogenic Deflashing and Deburring Machine for Polyurethane Bumpers PROCESS OVERVIEW
Our advanced cryogenic deflashing/deburring machine is specifically designed to efficiently remove flashes from polyurethane bumpers, essential components for automotive shock absorption.
Discover how our state-of-the-art cryogenic deflashing machine delivers unparalleled efficiency in eliminating flashes from PU bumpers.
PG-120T: Excellence in Cryogenic Machining
A. Detailed Processing Parameters Description
The cryogenic deflashing/deburring process is meticulously divided into six
m
ain parameters, temperature, wheel speed, barrel speed, and processing time, media size and quantity
Temperature: Thecoolingtemperatureto freezethe flashes
Wheel speed: Decidethe powershot onthe flashes withmedia
Barrel speed: The tumbling speedofthebarreltokeep alltheparts be blasted.
Processing time: P
r
o
cessing timedepends ontheprocessing result and quantityoftheparts.
Media size: 0
.50.81.01.2 and1.5mm, eachone has different power.
Quantity: T
The number of parts can be processed with remarkable precision and efficiency.
We always use these 6 parameters to describe the right processing parameter and adjust gradually to find the optimal one.
B. Part Description
R
e
f
e
rtotheparts we receive,wethinkthat it issuitableforthe cryogenic deflashingmachineasthematerial,size, shape are all Ok.
--Material is of superior quality and perfectly tailored for cryogenic deflashing.
--Size is slightly small but still meets our standards.
--The flash condition is remarkably good, being flat and thin, with most dimensions well below our strict 0.2mm requirement.
The processing outcomes are excellently consistent with our extensive experience and meticulous inspections.
C. Step-by-Step Guide to Liquid Nitrogen Deflashing
D. Comparative Analysis of Processing Results
The following images illustrate the outstanding performance of our cryogenic deflashing machine, showcasing its exceptional precision and beauty.
![Pg-120t Cryogenic Machining Tools for Polyurethane Foam Component Deflashing](//www.micstatic.com/athena/img/transparent.png)
F. Estimation of Production Volume
|
Part No. |
Weight g/pc |
Qty/Cycle pcs |
Qty/H |
Qty/Day[10hours] |
120Liter |
No.1 |
70g |
160pcs |
1280pcs |
12800 |
No.2 |
45g |
140pcs |
1120pcs |
11200 |
No.3 |
40g |
140pcs |
1120pcs |
11200 |
No.4 |
45g |
140pcs |
1120pcs |
11200 |
This efficient and precise cryogenic deflashing technology significantly enhances production efficiency and reduces labor costs, particularly in processing PU bumpers for the automotive industry.
![Pg-120t Cryogenic Machining Tools for Polyurethane Foam Component Deflashing](//www.micstatic.com/athena/img/transparent.png)