Immerse yourself in cutting-edge precision technology with the remarkable PG-40T. This advanced Cryogenic Deflashing Machine is meticulously designed for rubber trimming, utilizing the power of nitrogen to deliver unparalleled results. Experience the future of precision engineering today!
Product Description
PROCESSING PRINCIPLE
Dive into the cutting-edge world of cryogenic deburring technology, an innovative process designed for unmatched precision and quality. Our state-of-the-art system expertly positions rubber or plastic components within a specialized chamber. Here, they are exposed to incredibly low temperatures, achieved with the application of liquid nitrogen. Following this, the components endure a precise tumbling action in a barrel, where polycarbonate media is meticulously blasted. This ensures that every component is treated with the utmost care, achieving superior quality and precision.
Experience the future of deburring with our advanced process, where thinner burrs or flashes 'FREEZE' almost instantaneously due to their smaller surface area. This rapid freezing renders them brittle, allowing for easy removal during the dynamic tumbling and media impact stage. Our method guarantees the preservation of component integrity while ensuring flawless burr removal.
As the process concludes, parts are gently returned to their natural ambient temperatures, leaving them in pristine, dust-free condition. Thanks to our unrivaled cryogenic deburring approach, each component benefits from comprehensive burr removal, promising excellence with every cycle.
Discover the precision and versatility of cryogenic deburring and deflashing across a broad spectrum of applications. From die-cast metal parts and intricate rubber components to precision electrometric parts, medical equipment, and microelectronic parts, our technology delivers superior results every time.
FUNCTIONS
Our cutting-edge machine is engineered for extensive usability, making it perfect for the efficient removal of flashes from small rubber and plastic components. It excels with items such as O-rings, gaskets, and a variety of molded parts, ensuring top-notch performance and reliability.
Harness the transformative power of cryogenic processing technology. Initially, the flashes are rapidly frozen, then efficiently removed using high-speed projection media, specifically Polycarbonate blast. This not only eradicates imperfections but also significantly enhances the surface finish of molded rubber and plastic parts, setting new standards of quality in the industry.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly suited for O-rings and irregular rubber parts, our machine expertly handles a diversity of materials and sizes with unparalleled precision.
B. Tailored meticulously for the intricate demands of microelectronic product components, ensuring top-tier performance.
C. Ideal for precision elastomeric parts, delivering flawless results every time, meeting the highest standards of accuracy.
D. Perfect for precision injection molding plastic parts, our machine optimizes production quality and efficiency.
E. Designed specifically for R & D part runs, this machine offers the innovation and flexibility needed for developmental processes.
F. Exceptionally suitable for die casting products, including zinc, aluminum, and magnesium alloys, offering comprehensive versatility.
ADVANTAGES
Cryogenic deflashing is a revolutionary leap forward, offering substantial benefits over manual and conventional methods, with unmatched efficiency and precision.
This advanced process ensures the integrity of parts while upholding strict critical tolerances, delivering unparalleled reliability for demanding applications.
As a batch-processing marvel, cryogenic deflashing significantly lowers the price per piece, streamlining the production of numerous parts in minimal time.
Enhancing mold longevity, cryogenic deflashing eradicates costly replacements or repairs, especially beneficial for parts at the end of their lifecycle.
With the precision of computer control, the process eliminates the variability of human operation, guaranteeing unwavering consistency.
Experience consistent, dependable results from batch to batch with this pioneering method.
Ensuring a gentle, non-abrasive treatment of parts, cryogenic deflashing is the epitome of care and precision.
Delivering unparalleled cost-effectiveness, the price per part is significantly reduced compared to other methods, ensuring the best value.
OUR WORKSHOP
Packaging & Shipping
Each Silver and Red Compact Cryogenic Deburring Machine PG-40T for Precision is expertly encased within a robust, high-quality plywood carton. This thoughtful packaging is meticulously crafted to endure the challenges and demands of long-distance sea transportation, ensuring your product arrives in pristine condition.
SHIPPING
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