Introducing the Cryogenic Deflashing Machine for Rubber Trimming by Nitrogen - Model PG-40T, your ultimate solution for precision and efficiency in deflashing.
Product Description
PROCESSING PRINCIPLE
Experience revolutionary cryogenic deflashing technology with the PG-40T. This process involves placing rubber or plastic parts into a specialized chamber, where they are subjected to ultra-low temperatures via liquid nitrogen. The parts are then gently tumbled and blasted with high-velocity polycarbonate media, ensuring exceptional deflashing results.
Thanks to the thinner surface area of burrs and flashes compared to their overall mass, these imperfections rapidly 'FREEZE,' becoming brittle. The combined effect of tumbling and media impact efficiently removes burrs without compromising the integrity of the parts.
Upon completion, all parts return to room temperature, emerging impeccably clean with flawless, burr-free surfaces. Enjoy 100% burr removal, ensuring pristine quality.
Cryogenic deburring and deflashing are perfectly suited for die-cast metal components, intricate rubber parts, precision elastomeric elements, medical devices, and micro-electronic components.
FUNCTIONS
Our advanced machine excels at eliminating flashes from small rubber and plastic parts, such as O-rings, gaskets, and various molded components, ensuring superior finishing.
Through cutting-edge cryogenic processing, flashes are first frozen, then swiftly removed by high-speed polycarbonate blast. This significantly enhances the surface quality of molded rubber and plastic parts.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Ideal for diverse O-rings and irregular rubber components of varying materials and sizes.
B. Essential for micro-electronic product components, ensuring precision and reliability.
C. Perfectly suited for precision elastomeric parts, delivering superior quality.
D. Highly effective for precision injection-molded plastic parts, enhancing durability.
E. Facilitates efficient R&D part runs, optimizing research and development.
F. Exceptional for die-casting products, such as zinc aluminum and magnesium alloy, ensuring flawless results.
ADVANTAGES
Discover the myriad advantages of cryogenic deflashing over manual methods and traditional techniques, ensuring superior quality and efficiency.
Maintain part integrity and adhere to critical tolerances with precision and consistency.
As a batch process, cryogenic deflashing significantly reduces cost per piece, allowing for higher volumes in shorter timeframes.
Enhance mold longevity with cryogenic deflashing. Avoid costly replacements or repairs, particularly for parts molded at the end of their lifecycle.
Our computer-controlled process eliminates human error, guaranteeing consistent results every time.
Enjoy unwavering consistency in quality from one lot to the next, ensuring reliability and satisfaction.
Benefit from the non-abrasive nature of cryogenic deflashing, preserving the quality of your parts.
Our cost-effective approach ensures that the cost per part remains well below alternative deflashing techniques.
OUR WORKSHOP
Packaging & Shipping
All products are securely packed in high-quality plywood cartons, designed for safe and reliable long-distance sea transportation.
SHIPPING
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