Introducing the PG-60T Cryogenic Deflashing & Deburring Machine (60 Liters), a marvel engineered for precise deflashing with unmatched accuracy.
PROCESSING PRINCIPLE
As temperatures descend, rubber and plastic components undergo a transformation, hardening, becoming brittle and crystallized, thus losing their inherent flexibility. At this crucial brittle juncture, they are vulnerable to fracturing under external pressure. The flash on molded products, due to its slender structure, becomes brittle more rapidly at low temperatures. The cryogenic deflashing machine leverages this key principle. It functions during the optimal period when flash is brittle, yet the primary products retain their flexibility. Through the high-speed projection of specialized plastic media, it deftly targets and removes the brittle flash, ensuring the integrity of the product remains intact.
Product Feature
FUNCTIONS
Our state-of-the-art machine is adept at swiftly eliminating flash from petite rubber and plastic components, such as O-rings, gaskets, and various molded items.
Harnessing the power of cryogenic processing, flashes are initially frozen, then eradicated by high-velocity projection media (Polycarbonate blast), significantly boosting the surface quality of molded rubber and plastic elements.
Product Specification / Models
APPLICATIONS
A. Accommodating O-rings and irregular rubber parts of diverse materials and dimensions.
B. Microelectronic product components of high precision.
C. Fine-tuned precision elastomeric parts.
D. Precision-crafted injection-molded plastic parts.
E. Ideal for R&D production endeavors.
F. Perfect for die-cast products, including zinc, aluminum, and magnesium alloy components.
FEATURES
High Efficiency: This machine remarkably substitutes the workload of 60-80 workers in flash removal.
High Precision: It meticulously eliminates minute, solidified flashes beyond the reach of manual efforts, thereby elevating product precision.
Low Cost: Offers a highly efficient, cost-effective alternative to traditional manual processing.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-60T |
SIZE(L*W*H) |
1000*1000*1950MM |
WEIGHT |
700KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
EFFECTIVE CAPACITY |
20L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ250mm |
BLASTING SPEED |
105.7m/s |
PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: The machine efficiently replaces 60-80 workers for flash removal tasks.
High Precision: Capable of removing minuscule and rigid flashes, enhancing product precision significantly over manual methods.
Low Cost: Provides a more economical solution compared to manual processing methods.
Installation Instructions
OUR FACTORY AND WORKSHOP
Successfully completed installations in Poland and the USA, showcasing our global reach.