Embark on a journey of cutting-edge precision with the PG-40T, an innovative cryogenic deflashing machine crafted specifically for meticulous rubber trimming. Utilizing the power of nitrogen, it ensures unparalleled efficiency and accuracy in your manufacturing process.
Product Description
PROCESSING PRINCIPLE
Behold the revolutionary advancements in cryogenic deflashing technology! Our cutting-edge system carefully positions each rubber or plastic component within a sophisticated machine chamber. Here, the components are exposed to ultra-low temperatures, a remarkable feat achieved through the precise application of liquid nitrogen. Following this, a meticulous tumbling process begins within a barrel, where polycarbonate media is expertly blasted, delivering unparalleled precision and quality every time.
In this state-of-the-art process, the burrs or flashes, due to their considerably thinner surface area compared to the rest of the component, 'FREEZE' almost instantaneously, transforming into a brittle state. This brittleness, when coupled with the dynamic tumbling action and the precise media impact, ensures that burrs are removed flawlessly, all while maintaining the utmost integrity of the component.
Once the process concludes, parts are gently and carefully returned to ambient temperatures. The outcome is simply impeccable: a pristine, dust-free component with complete burr removal. This is made possible by our unrivaled cryogenic deburring process, setting a new standard of excellence.
Cryogenic deburring and deflashing technology offers unmatched precision across a vast array of applications. It is perfectly suited for die-cast metal parts, intricate rubber components, precision electrometric parts, and even delicate medical and microelectronic parts, making it an indispensable solution for diverse industries.
FUNCTIONS
This extraordinary machine features remarkable versatility, making it an ideal choice for the efficient removal of flashes from small rubber and plastic components. Whether dealing with O-rings, gaskets, or a variety of molded parts, our machine delivers exceptional results, every time.
Harnessing the remarkable power of cryogenic processing technology, flashes are initially frozen, then skillfully eliminated using high-speed projection media (Polycarbonate blast). This process significantly enhances the surface finish of molded rubber and plastic parts, ensuring you achieve flawless results with every use.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Specifically engineered to cater to O-rings and irregular rubber components, regardless of the variety of materials and sizes, our machine promises exceptional results.
B. Expertly tailored for the intricate parts of microelectronic products, ensuring meticulous attention to detail.
C. Ideally crafted for precision elastomeric components, guaranteeing flawless quality and performance.
D. Perfectly suited for precision injection molding plastic parts, delivering impeccable precision and durability.
E. Specifically designed to meet the needs of R & D part runs, offering unparalleled adaptability and innovation.
F. Perfect for die casting products, including zinc aluminum and magnesium alloys, ensuring robust and dependable outcomes.
ADVANTAGES
Cryogenic deflashing surpasses both manual and traditional techniques by providing unparalleled efficiency and precision, setting a new standard in part finishing.
This advanced process strictly upholds critical tolerances, safeguarding part integrity and providing peace of mind for the most demanding applications.
Being an efficient batch process, cryogenic deflashing significantly lowers the cost per part, allowing for the efficient handling of vast quantities within tight schedules.
By extending mold life, it reduces the need for costly replacements or repairs, particularly beneficial for parts approaching the end of their lifecycle.
With the precision of computer controls, it eradicates human error, ensuring flawless consistency every time.
This method guarantees uniform, dependable results from one batch to the next, ensuring reliability.
Gentle yet effective, cryogenic deflashing ensures non-abrasive treatment of parts, maintaining their integrity.
Offering unmatched fiscal advantages, the per-part cost is drastically reduced compared to other methods, making it a cost-effective solution.
OUR WORKSHOP
Packaging & Shipping
Each unit is meticulously encased within a robust plywood carton, ensuring it remains secure and protected throughout the demands of extensive sea voyages.
SHIPPING
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