Introducing the state-of-the-art Cryogenic Deflashing Machine PG-40T, meticulously crafted for precision rubber trimming using nitrogen.
Product Description
PROCESSING PRINCIPLE
Experience cutting-edge cryogenic deflashing technology where rubber or plastic parts are delicately placed in a specialized chamber. Here, they encounter ultra-cold temperatures created by liquid nitrogen immersion, followed by a gentle tumble in a barrel. This process is enhanced by a strategic blast of polycarbonate media, ensuring flawless results.
The genius lies in the burrs' thinner surface area, allowing them to 'FREEZE' swiftly, becoming fragile. As the parts tumble, the blend of gentle motion and precise media impact effortlessly eliminates burrs without harming the essential integrity of the parts.
Upon conclusion of the process, parts gracefully return to room temperature, showcasing a pristine finish. The cryogenic deburring technique guarantees a spotless outcome, obliterating burrs with absolute precision, leaving no trace of dust or residue.
Cryogenic deburring and deflashing excel in optimizing die cast metal parts, intricate rubber components, exact electrometric elements, medical devices, and minute electronic sections.
FUNCTIONS
Our advanced machine seamlessly eliminates flashes from small rubber and plastic components, such as O-rings, gaskets, and other intricate molded items with unparalleled efficiency.
Harnessing the power of cryogenic technology, flashes are first frozen and then precisely eliminated by high-speed polycarbonate projection, significantly enhancing the surface quality of molded rubber and plastic components.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfect for O-rings and diverse irregular rubber parts, accommodating various materials and sizes with precision.
B. Ideal for components of micro electronic devices, ensuring detailed perfection.
C. Tailored for precision elastomeric parts, maintaining meticulous standards.
D. Superb for precision injection molding plastic components, meeting the highest quality benchmarks.
E. Adaptable for R & D part runs, fostering innovation.
F. Expertly handles die casting products like those made from zinc aluminum and magnesium alloys.
ADVANTAGES
Cryogenic deflashing revolutionizes the process, offering remarkable benefits over manual and traditional methods.
This method preserves the integrity and critical tolerances of each part, ensuring superior quality.
As a batch process, it significantly reduces per-piece costs by processing a larger quantity of parts simultaneously.
Cryogenic deflashing extends the life of molds, offering an efficient alternative to costly replacements or repairs, particularly for end-of-life parts.
The process is governed by precise computer controls, eliminating human error and ensuring consistent quality.
This method guarantees uniform results across different production lots.
Cryogenic deflashing is a non-abrasive technique, safeguarding the quality of parts.
The cost-effectiveness of this process makes it a superior choice over alternative techniques.
OUR WORKSHOP
Packaging & Shipping
Every item is carefully packed with plywood cartons designed for secure long-distance sea transportation.
SHIPPING
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