Discover the pinnacle of precision with the groundbreaking PG-40T, a cryogenic deflashing marvel specifically engineered for rubber trimming! Experience unparalleled performance, as this advanced machine utilizes the sheer power of nitrogen to deliver immaculate results every time.
Product Description
PROCESSING PRINCIPLE
Experience the future of precision with our revolutionary cryogenic deflashing technology! This cutting-edge process starts by placing rubber or plastic components into a state-of-the-art machine chamber. There, these components are subjected to ultra-low temperatures using liquid nitrogen, setting the stage for unparalleled accuracy. Following this chilling transformation, a meticulous tumbling in a barrel occurs, during which a polycarbonate media is expertly blasted to achieve unrivaled precision and quality.
In this trailblazing process, the burrs or flashes—boasting a thinner surface area relative to their mass—'FREEZE' almost instantly. This rapid freezing renders them brittle, creating the perfect conditions for removal. The dynamic tumbling action, combined with the precise media impact, ensures that burrs are efficiently eliminated without ever compromising the component's structural integrity.
Once the process culminates, each part is gently returned to ambient temperatures. The result? Exquisite, dust-free components with thorough burr removal, all made possible by our unrivaled cryogenic deburring process.
Cryogenic deburring and deflashing offer unmatched precision for a diverse range of applications, encompassing die-cast metal parts, intricate rubber components, precision elastomeric parts, as well as essential medical and microelectronic pieces.
FUNCTIONS
Our versatile machine is designed for superior usability, making it exceptionally efficient at removing flashes from small rubber and plastic components. Whether you're working with O-rings, gaskets, or various molded parts, our machine delivers impeccable results.
By harnessing the transformative power of cryogenic processing technology, flashes are initially frozen before being expertly eliminated through high-speed projection media (Polycarbonate blast). This process significantly enhances the surface finish, delivering pristine results for molded rubber and plastic parts.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Perfectly suited for O-rings and irregular rubber parts of various materials and sizes. This versatile machine seamlessly adapts to the diverse specifications of your production needs, ensuring flawless results every time.
B. Tailored for microelectronic product components. Designed to meet the exacting standards of today's electronics industry, our machine provides unparalleled precision in handling micro-scale parts with ease and accuracy.
C. Ideal for precision elastomeric parts. Crafted for excellence, the machine guarantees meticulous care and attention to detail, maintaining the integrity of every elastomeric component.
D. Perfect for precision injection molding plastic parts. Offering exceptional capabilities for handling complex geometries and fine details, our machine is the definitive choice for precision plastic products.
E. Designed for R & D part runs. Engineered to support innovation and experimentation, it is the go-to solution for research and development environments, providing reliable performance with adaptable configurations.
F. Suitable for die casting products, including zinc aluminum and magnesium alloy. Optimized for robustness and durability, this machine handles a variety of alloys with finesse, ensuring high-quality finishes on every part.
ADVANTAGES
Cryogenic deflashing offers significant advantages over manual and traditional methods, delivering superior efficiency and precision. Experience a quantum leap in productivity and accuracy, setting new benchmarks in the industry.
This process ensures part integrity and maintains strict critical tolerances, providing peace of mind for demanding applications. Trust in the steadfast consistency and reliability that only cutting-edge technology can deliver.
As a batch process, cryogenic deflashing significantly reduces the price per piece, enabling the processing of numerous parts within limited time frames. Optimize your cost-effectiveness while maximizing throughput and profitability.
Cryogenic deflashing enhances mold longevity, eliminating costly replacements or repairs, and is particularly advantageous for parts nearing the end of their product lifecycle. Extend the life of your molds and ensure long-term savings.
With computer-controlled precision, the process eliminates human operational variability, ensuring consistency. Achieve uniform quality and exceptional precision, batch after batch, with automated proficiency.
This method provides consistent, reliable results from one batch to the next. Depend on unwavering quality and performance, maintaining excellence in every production cycle.
Cryogenic deflashing is gentle, ensuring non-abrasive treatment of parts. Preserve the integrity and surface finish of each component, avoiding damage and wear with our gentle yet effective process.
Offering unmatched cost-effectiveness, the price per part is considerably lower compared to alternative methods. Revolutionize your production economics with our competitively priced, high-efficiency solution.
OUR WORKSHOP
Packaging & Shipping
Each unit is meticulously encased in a robust, high-quality plywood carton, ensuring maximum protection and durability throughout the demanding journey of long-distance sea transportation.
SHIPPING
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