Introducing the PG-60T Cryogenic Deflashing & Deburring Machine (60 Liter), meticulously engineered to deliver unparalleled precision in deflashing.
PROCESSING PRINCIPLE
As the temperature decreases, rubber and plastic components undergo a hardening process, becoming brittle and crystallized, which results in a loss of flexibility. At this brittle temperature, they are more susceptible to breaking when exposed to external forces. Since the flash on molded products is thinner than the main product, it becomes brittle faster under low temperature conditions. The cryogenic deflashing machine takes full advantage of this principle. It operates within the critical timeframe where the flash is brittle while the main products remain flexible. High-speed projected special plastic media effectively strike and clear the brittle flash, removing it without causing any damage to the products.
Product Feature
FUNCTIONS
Our state-of-the-art machine excels at efficiently removing flash from small rubber and plastic components such as O-rings, gaskets, and other intricately molded parts.
By utilizing advanced cryogenic processing, the flash is initially frozen and subsequently removed by high-speed projection media (Polycarbonate blast), significantly enhancing the surface quality of molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. O-rings and irregular rubber parts of various materials and sizes.
B. Microelectronic product components.
C. Precision elastomeric parts.
D. Precision injection-molded plastic parts.
E. R&D production runs.
F. Die-cast products, including zinc, aluminum, and magnesium alloy parts.
FEATURES
High Efficiency: This exceptional machine has the capability to replace the labor of 60-80 workers in flash removal.
High Precision: It eradicates tiny, hardened flash that manual labor cannot, thereby enhancing the precision of the products.
Low Cost: It provides a highly cost-effective solution when compared to manual processing methods.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-60T |
SIZE(L*W*H) |
1000*1000*1950MM |
WEIGHT |
700KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
EFFECTIVE CAPACITY |
20L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ250mm |
BLASTING SPEED |
105.7m/s |
PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: This remarkable machine can substitute the work of 60-80 workers in flash removal.
High Precision: It efficiently removes small and hardened flash, improving product accuracy beyond the capabilities of manual labor.
Low Cost: It offers a more cost-efficient alternative to manual processing.
Installation Instructions
OUR FACTORY AND WORKSHOP
Installations Successfully Completed in Poland and USA.