Introducing the Cryogenic Deflashing Machine for Precision Rubber Trimming by Nitrogen – Model PG-40T. Effortlessly achieve superior quality and efficiency in your deflashing process.
Product Description
PROCESSING PRINCIPLE
Dive into the future of deflashing technology with our cutting-edge cryogenic method. This innovative system immerses rubber or plastic parts in a temperature-controlled chamber, reaching cryogenic levels using liquid nitrogen. The parts are then gently tumbled while being expertly blasted with polycarbonate media for pristine results.
Experience the magic of rapid freezing: burrs and flashes with their minimal thickness quickly become brittle under the cold, making them easy to remove. The precise tumbling action combined with media impact ensures flawless deflashing without harming the integrity of the components.
Upon completion, your parts are smoothly transitioned back to room temperature, showcasing a pristine finish with zero dust or residue. Achieve 100% burr-free results with our state-of-the-art cryogenic deburring.
Our cryogenic deburring and deflashing expertise is perfect for a diverse range of parts, including die cast metal, intricate rubber components, highly precise elastomeric items, medical instruments, and microelectronic parts.
FUNCTIONS
Our versatile machine excels in eliminating flashes from small rubber and plastic parts such as O-rings, gaskets, and a wide variety of molded components.
Harness the power of cryogenic processing: flashes are frozen and swiftly removed through high-speed polycarbonate projection media. Significantly enhance the surface quality of both rubber and plastic molded parts.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Masterfully crafted O-rings and irregular rubber parts, adaptable to varied materials and sizes.
B. Precision-tuned microelectronic product components.
C. High-precision elastomeric parts, ensuring optimal performance.
D. Finely detailed precision injection molded plastic parts.
E. Ideal for R&D part runs, ensuring experimental accuracy.
F. Exceptional for die-casting products, including zinc aluminum and magnesium alloys.
ADVANTAGES
Experience unrivaled efficiency with cryogenic deflashing, surpassing manual and traditional methods in precision and convenience.
This innovative process preserves part integrity and maintains critical tolerances, delivering superior quality.
Being a batch process, it significantly reduces cost per piece, processing a greater volume in less time.
Extend the life of your molds effortlessly. Instead of costly replacements or repairs, choose cryogenic deflashing for parts nearing the end of their product lifecycle.
With computer-controlled precision, eliminate the variability of human operation and enjoy consistency.
Experience consistent, flawless results batch after batch with our advanced process.
Our cryogenic deflashing process is non-abrasive, ensuring no damage to your parts.
Benefit from a cost-effective solution, with per-part costs lower than any alternative technique available.
OUR WORKSHOP
Packaging & Shipping
All products are meticulously packed in plywood cartons, ensuring their safety for long-distance sea transportation.
SHIPPING
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