Silver Cryogenic Deflashing Machine for O Rings Trimming by Nitrogen, Red Strip - Model PG-40T
PROCESSING PRINCIPLE
Our cutting-edge cryogenic deflashing technology revolutionizes the trimming process. Rubber or plastic parts are placed within a specialized chamber, subjected to ultra-low temperatures using liquid nitrogen, and then tumbled. They are subsequently blasted with polycarbonate media, ensuring precision and efficacy.
Due to their thinner surface area compared to their mass, burrs/flashes 'FREEZE' rapidly and turn brittle. The synchronized action of tumbling and media impact efficiently removes these burrs without compromising the integrity of the parts.
Once the process concludes, parts are restored to room temperature, delivering flawlessly clean components devoid of dust or residue, and achieving 100% burr removal.
Ideal for die cast metal parts, intricate rubber components, precision elastomeric parts, medical devices, and micro-electronic elements, cryogenic deburring and deflashing present an unparalleled solution.
FUNCTIONS
Our versatile machine expertly removes flashes from small rubber and plastic parts such as O-rings, gaskets, and various molded items, ensuring superior quality.
Leveraging advanced cryogenic processing, flashes are first frozen and then eliminated using high-speed polycarbonate media projections. This process significantly enhances the surface quality of molded rubber and plastic parts.
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. O-rings and irregular rubber parts of varying materials and sizes.
B. Micro-electronic component parts
C. Precision elastomeric parts
D. Precision injection-molded plastic parts
E. R&D part runs
F. Die casting products including zinc, aluminum, and magnesium alloys
ADVANTAGES
Cryogenic deflashing stands out against manual and traditional methods, delivering superior results.
Maintains part integrity and upholds critical tolerances with remarkable precision.
As a batch process, it significantly reduces cost per piece by processing numerous parts simultaneously.
Extends mold life by allowing parts to be deflashed rather than requiring mold repair or replacement, thus reducing downtime and expenses.
Computer-controlled operation eliminates human error, ensuring consistent, high-quality results.
Guarantees uniform results across different production batches.
Non-abrasive nature ensures gentle handling of delicate parts.
Typically offers a lower cost per part compared to alternative techniques, maximizing efficiency and cost-effectiveness.
OUR WORKSHOP
All products are securely packed in plywood cartons for safe long-distance sea transportation.
SHIPPING
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