Introducing the PG-60T Silver Cryogenic Mold Deflashing System for Rubber Part Deburring (60 Liter), meticulously engineered for precision deflashing excellence.
PROCESSING PRINCIPLE
As temperatures plummet, rubber and plastic parts undergo a remarkable transformation: they harden, becoming brittle and crystallized, thereby losing their natural flexibility. At this critical brittle temperature, these parts break easily when subjected to external force. The flash on molded products, being thinner, becomes brittle faster under low temperatures. Harnessing this unique principle, our cryogenic deflashing machine operates precisely when the flash is brittle, yet the products themselves retain flexibility. High-speed, specially projected plastic media efficiently strike and eliminate the brittle flash, removing it without causing any damage to the products.
Product Feature
FUNCTIONS
Our machine excels in removing flash from small rubber and plastic components such as O-rings, gaskets, and other intricately molded parts with unmatched efficiency.
Through advanced cryogenic processing, flashes are initially frozen and subsequently removed by high-speed projection media (Polycarbonate blast), significantly enhancing the surface quality of molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. O-rings and irregular rubber parts of diverse materials and sizes.
B. Microelectronic product components.
C. Precision elastomeric parts.
D. Precision injection-molded plastic parts.
E. R&D production runs.
F. Die-cast products, including zinc, aluminum, and magnesium alloy parts.
FEATURES
High Efficiency: Capable of replacing 60-80 workers in the flash removal process.
High Precision: Effectively eliminates tiny, hardened flashes that manual labor cannot address, thereby enhancing product precision.
Low Cost: This machine provides a cost-effective solution when compared to manual processing.
SPECIFICATIONS
TECHNICAL INFORMATION |
MODE |
PG-60T |
SIZE(L*W*H) |
1000*1000*1950MM |
WEIGHT |
700KG |
POWER |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
EFFECTIVE CAPACITY |
20L |
WHEEL SPEED |
3000rpm - 7200rpm |
COOLING MEDIA |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
FRAME |
SUS304 |
WHEEL DIAMETER |
AL φ250mm |
BLASTING SPEED |
105.7m/s |
PROCESSING ABILITY |
200-250kg per day |
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FEATURES
High Efficiency: The machine can substitute 60-80 workers for efficient flash removal.
High Precision: It meticulously removes small and hardened flashes, improving product accuracy beyond manual capabilities.
Low Cost: It is more economical than manual processing.
Installation Instructions
OUR FACTORY AND WORKSHOP
Installations Successfully Completed in Poland and USA.