Discover the next generation of precision with the Cryogenic Deflashing Machine for Rubber Trimming by Nitrogen, model PG-40T. Experience unparalleled accuracy and efficiency tailored to your specific needs.
Product Description
PROCESSING PRINCIPLE
Revolutionize your deflashing process with cutting-edge cryogenic technology. Our system expertly positions rubber or plastic components within a chamber where they are subjected to intensely cold conditions using liquid nitrogen. The parts are then meticulously tumbled and precisely blasted with polycarbonate media, ensuring a flawless finish.
This innovative approach leverages the distinct properties of burrs and flashes, which freeze rapidly due to their minimal surface area compared to their mass. The resulting brittleness allows for seamless removal through tumbling and media impact, preserving the integrity of each component.
Upon completion of the process, components are gently returned to room temperature, revealing impeccably clean parts devoid of dust or residue, with an impressive 100% burr removal rate.
Our cryogenic deburring and deflashing are perfectly suited for a range of applications, including die-cast metal parts, intricate rubber components, precision elastomeric items, medical device parts, and microelectronics.
FUNCTIONS
Our advanced machine excels in efficiently removing flash from small rubber and plastic components, such as O-rings, gaskets, and other molded items, ensuring pristine quality and reliability.
Utilizing state-of-the-art cryogenic processing technology, flashes are initially frozen and subsequently removed through high-speed polycarbonate media projection, significantly enhancing the surface quality of molded rubber and plastic parts.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Ideal for O-rings and irregularly shaped rubber parts of various materials and sizes.
B. Perfect for micro electronic product components.
C. Designed for precision elastomeric parts.
D. Suitable for precision injection-molded plastic components.
E. Excellent for R & D part runs, providing reliable testing results.
F. Tailored for die casting products such as zinc, aluminum, and magnesium alloys.
ADVANTAGES
Experience the superiority of cryogenic deflashing, which offers a multitude of advantages over manual and conventional methods.
This method ensures the preservation of part integrity and maintains critical tolerances with precision.
Being a batch process, it significantly reduces costs per piece by processing numerous parts concurrently.
Cryogenic deflashing extends the lifespan of molds. Instead of costly repairs or replacements, deflashing parts at the end of their lifecycle offers a cost-effective solution.
Our advanced computer-controlled system eliminates human error, ensuring a consistent and reliable process.
Enjoy consistent, repeatable results with every batch, setting a new standard in quality.
The non-abrasive nature of cryogenic deflashing ensures the utmost care for your parts.
Benefit from exceptionally low cost per part, making it the most economical choice available.
OUR WORKSHOP
Packaging & Shipping
Our products are meticulously packed with sturdy plywood cartons, designed to withstand the rigors of long-distance sea transportation, ensuring safe and sound delivery.
SHIPPING
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