Immerse yourself in cutting-edge precision technology with the extraordinary PG-40T. This Compact Cryogenic Deburring Machine, elegantly designed in Silver with a striking Red Strip, is expertly engineered to redefine rubber trimming. By harnessing the power of nitrogen, the PG-40T offers an unmatched cryogenic deflashing experience that effortlessly elevates your production capabilities. Feel the difference in quality and performance with every use, ensuring your products stand out with flawless finishes.
Product Description
PROCESSING PRINCIPLE
Introducing our groundbreaking cryogenic deflashing technology! This avant-garde system expertly positions rubber or plastic components within a specialized machine chamber. By employing ultra-low temperatures through liquid nitrogen, this process ensures components undergo a state-of-the-art transformation. Following this chilling exposure, a precise tumbling occurs in a barrel, where polycarbonate media is blasted to attain unparalleled precision and quality.
Within this state-of-the-art processing method, burrs or flashes, due to their thinner surface area relative to their mass, 'FREEZE' almost instantly, becoming brittle in the process. This brittleness, paired with the dynamic tumbling action and the impact of the media, ensures flawless burr removal without compromising the component's structural integrity.
Once the process concludes, parts gracefully return to ambient temperatures. The result is an immaculate, dust-free component with comprehensive and precise burr removal, all thanks to this unmatched cryogenic deburring process.
Cryogenic deburring and deflashing deliver unmatched precision across a diverse range of applications. This includes die-cast metal parts, intricate rubber components, precision electrometric parts, as well as specialized medical and microelectronic parts, setting new standards in quality and reliability.
FUNCTIONS
Our machine is designed with broad usability, making it the perfect solution for efficiently removing flashes from small rubber and plastic components. Whether it's O-rings, gaskets, or a variety of molded parts, this machine excels in delivering exceptional results.
Harnessing the prowess of cryogenic processing technology, flashes are initially frozen and then meticulously eliminated using high-speed projection media (Polycarbonate blast). This process dramatically enhances the surface finish of molded rubber and plastic parts, ensuring superior quality and longevity.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. The PG-40T model stands as an impeccable solution for O-rings and irregular rubber components, accommodating a wide range of materials and sizes with precision.
B. Expertly engineered for the intricacies of microelectronic product components, ensuring flawless outcomes.
C. Specifically crafted for precision elastomeric parts, delivering exceptional accuracy and performance.
D. Delivers unmatched precision for injection-molded plastic components, catering to high-standard specifications.
E. Excellently designed for Research & Development part runs, providing optimal results for pioneering projects.
F. Perfectly compatible with die casting products, including zinc, aluminum, and magnesium alloys, offering versatile application.
ADVANTAGES
Cryogenic deflashing stands out by offering substantial enhancements over manual and traditional techniques, ensuring superior efficiency and unmatched precision.
This innovative process guarantees part integrity, maintaining tight critical tolerances to provide absolute assurance for the most demanding applications.
As a streamlined batch operation, cryogenic deflashing substantially lowers the cost per piece, maximizing productivity by processing numerous parts within constrained time frames.
Enhancing mold longevity and eliminating costly replacements, cryogenic deflashing is particularly beneficial for parts nearing the end of their lifecycle, extending their usability.
Utilizing computer-controlled precision, the process eradicates human operational variability, ensuring unparalleled consistency and reliability.
This state-of-the-art method delivers reliable, uniform results from one batch to the next, setting a new standard in consistency.
Cryogenic deflashing is meticulously gentle, ensuring a non-abrasive treatment that preserves the integrity of parts.
With unsurpassed cost-efficiency, the price per part is significantly lower when compared to alternative methods, making it a smart economic choice.
OUR WORKSHOP
Packaging & Shipping
Each unit is meticulously encased in a robust plywood carton, skillfully crafted to endure the challenges of long-distance sea transportation, ensuring your product arrives safely and in pristine condition.
SHIPPING
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