SPECIFICATIONS
CRYOGENIC DEFLASHING MACHINE PROCESS INTRODUCTION
Cryogenic deflashing is a deflashing process that uses a system whereby parts are placed in a chamber, exposed to extremely cold temperatures (achieved with the use of liquid nitrogen) and then tumbled and blasted with a polycarbonate media. Because the burrs have a high surface area relative to their mass, they "freeze" very quickly and become brittle. The tumbling action-combined with the impact of the media-removes the burrs without damaging the part itself.
Cryogenic deflashing is the preferred process when removing excess material from oddly shaped, custom molded products.
TECHNICAL INFORMATION |
MODE |
PG-60T |
PG-80T |
PG-100T/120T |
PG-150T |
MACHINE PHOTO |
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SIZE(L*W*H) |
1000*1000*1950MM |
1100*1200*2000MM |
1200*1250*2200MM |
1300*1350*2250MM |
WEIGHT |
700KG |
850KG |
1000KG |
1500KG |
POWER |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
Ac380v 50Hz |
ELECTRICTY |
6Kw*3Ph |
7Kw*3Ph |
8Kw*3Ph |
9Kw*3Ph |
TEMPERATURE |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
-130 - +50ºC |
PRESSURE |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
0.5-0.7Mpa |
BARRAEL CAPACITY |
60L |
80L |
100L or 120L |
150L |
EFFECTIVE CAPACITY |
20L |
30L` |
40L` |
50L` |
WHEEL SPEED |
3000rpm - 7200rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
3000rpm - 7000rpm |
COOLING MEDIA |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
Liquid Nitrogen |
OPETATION MODE |
Touch Screen |
Touch Screen |
Touch Screen |
Touch Screen |
FRAME |
SUS304 WITH SOME RED PAINT ON CERTAIN AREA |
WHEEL DIAMETER |
AL φ250mm |
AL φ300mm |
AL φ350mm |
AL φ350mm |
BLASTING SPEED |
105.7m/s |
123.3m/s |
143.3m/s |
143.3m/s |
FUNCTIONS
Our machine is widely used in removing the flashed of small rubber and plastic parts like O-rings, gaskets and other molded parts.
With the cryogenic processing technology, the flashes are firstly freeze and then shot down the high-speed projection media (Polycarbonate blast). The surface quality of molded rubber and plastic rubber parts can be improved greatly.
OPERATION PROCESS
WHOLE SYSTEM DRAWING
APPLICATIONS
A. O rings, irregular rubber parts with different material and sizes.
B. Micro electronic product parts
C. Precision elastomeric parts
D. Precision injection moulding plastic parts
E. R & D part runs
F. Die casting products, like zinc aluminum, magnesium alloy
FEATURES
High efficiency: The machine can replace about 60-80 worker to removing the flashes.
High precision: It can remove small and hardened flashes which cannot be removed by handworkers and improve precision of the products.
Low cost: It also has a feature of lower cost comparing with processing the parts by handworkers.
OUR FACTORY
OUR WORKSHOP
PACKING
SHIPPING