AUTOMATIC RUBBER WASHER OR GASKET SLEEVE VACUUM MANDREL CUTTING MACHINE
INTRODUCTION:
In the realm of modern industry and our daily lives, gaskets and seals hold a pivotal position, ensuring functionality, safety, and reliability.
Conventional methods of gasket production, typically involving molding machines or presses, often fall short due to aging molds and multi-cavity inconsistencies, resulting in excessive flash, waste, increased raw material consumption, and soaring labor costs.
By adopting Auto Vacuum Mandrel Cutting technology, burr issues become a thing of the past, and production capacity sees a substantial boost.
In response, we've engineered our state-of-the-art mandrel cutting machines, meticulously designed for the precision cutting of gaskets and O-rings. These machines work seamlessly with molded or extruded tubes, pipes, and hoses crafted from materials such as rubber, plastic, silicone, polyurethane, foam, as well as other hard and semi-hard substances.
Our machines boast a revolutionary cutting methodology, merging high throughput with unparalleled cut quality, setting a new industry standard.
Harnessing the power of our cutting machines elevates both efficiency and accuracy to new heights. Achieving a cutting precision of 0.03mm, our four-shaft models impressively deliver a production rate of up to 240 pieces per minute.
APPLICATION:
This machine is engineered to excel in the swift cutting of diverse materials, including rubber, silicone rubber, plastic, PTFE gaskets, washers, and sleeves. Its exceptional proficiency in processing tubular components is unmatched, delivering efficiency like never before.
FEATURES:
1. Experience superior machine quality that offers high efficiency, effectively replacing traditional molding methods, alleviating labor pressure, and curtailing costs.
2. Designed to conserve raw materials and significantly minimize waste, ensuring sustainability.
3. Furnished with high precision cutting capabilities, achieving exceptional tolerances as fine as 0.03mm.
4. Guarantees a flawless, smooth, and lustrous cut finish, setting a benchmark in cut quality.
5. Incorporates premium components sourced from Taiwan or Japan, ensuring reliable and stable performance.
6. Equipped with a Servo Motor drive, providing superior and stable cutting speeds and enhanced efficiency.
7. Operates with remarkable efficiency, requiring minimal compressed air pressure.
8. Features an intuitive HMI touch screen control panel, simplifying parameter setting and adjustments for user convenience.
9. Offers versatile shaft options, tailored to the washer's outer diameter. Choose from one, two, and four-shaft configurations to meet diverse operational demands..
Model |
PG-YAQ-1S |
PG-YAQ-2S |
PG-YAQ-4S |
Shaft Qty |
One Shaft |
Two Shafts |
4 Shafts |
Drive Mode |
Servo Motor |
Servo Motor |
Servo Motor |
Cutting Efficiency |
Max 60 cut/min |
Max 120cut/min |
Max 240cut/min |
Speed |
0~3000r/min |
0~3000r/min |
0~3000r/min |
Precision |
≤±0.05mm |
≤±0.05mm |
≤±0.05mm |
Cut Diameter Range |
Φ10mm~Φ150mm |
Φ10mm~Φ120mm |
Φ10mm~Φ110mm |
Cutting Length |
≤200mm |
≤200mm |
≤150mm |
Wall Thickness |
≤20mm |
≤20mm |
≤20mm |
Blade Spec |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
(1)Round Blade:Φ60×Φ25.4×Φ0.35mm |
Consumption of Air |
50L/min |
50L/min |
50L/min |
Pressure |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
0.5MPa~0.8MPa |
Vacuum Level |
≤-0.035MPa |
≤-0.035MPa |
≤-0.035MPa |
Power Supply |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
AC220V±5% 50/60Hz |
Gross Power |
1KW |
2KW |
3KW |
Weight |
≈400Kg |
≈580Kg |
≈800Kg |
Dimension(L*W*H) |
1350mm×980mm×1400mm |
1550mm×980mm×1650mm |
1650mm×980mm×17650mm |