Introducing the PEGE Small Size Cryogenic Rubber Deflashing/Deburring Machine for Rubber Parts, model PG-40T. This marvel of modern technology is designed specifically for the meticulous deflashing and deburring of your rubber components, ensuring outstanding precision and efficiency.
Product Description
PROCESSING PRINCIPLE
Cryogenic deflashing technology is a revolutionary process where rubber or plastic parts are ingeniously placed within a machine chamber. They are then subjected to extremely frigid temperatures, achieved through the use of liquid nitrogen, before being gently tumbled within a barrel. As they tumble, they are expertly blasted with polycarbonate media, ensuring optimal deflashing and deburring.
Due to the thinner surface area of burrs and flashes compared to their mass, they 'FREEZE' in an instant and become brittle. The gentle tumbling action, combined with the precision impact of the media, expertly removes the burrs without inflicting the slightest damage on the part itself.
Upon completion of the process, parts are seamlessly returned to room temperature. This cryogenic deburring method leaves each part impeccably clean, free from dust or any residue, while achieving a flawless 100% burr removal.
Cryogenic deburring and deflashing are the quintessential solutions for die cast metal parts, intricate rubber components, precision elastomeric parts, top-tier medical parts, and micro electronic segments, offering unmatched precision and quality.
SPECIFICATIONS
Country Shipped
USA, Mexico
Australia, New Zealand
Poland, Croatia, Slovenia, Hungary, Greece
Russia, Malaysia, Thailand, Vietnam, India
Worldwide Installations
MACHINE INNER COMPONENTS PICTURES
PROCESS RESULT COMPARISON
OPERATION PROCESS
APPLICATIONS
A. O-Rings and various irregular rubber parts, adaptable to different materials and sizes, ensuring perfect fit and finish.
B. Micro electronic product parts, where precision and reliability are paramount.
C. Precision elastomeric parts that demand the highest degree of accuracy and care.
D. Precision injection moulding plastic parts, crafted to perfection for seamless integration.
E. R & D part runs, providing the flexibility and precision needed for research and development.
F. Die casting products such as zinc, aluminum, and magnesium alloy, ensuring superior quality and durability.
ADVANTAGES
Cryogenic deflashing offers an array of advantages over manual and traditional deflashing methods, revolutionizing the industry.
This process preserves part integrity and maintains critical tolerances, ensuring the highest quality outcomes.
Being a batch process, the price per piece is remarkably reduced as a significantly larger quantity of parts can be processed simultaneously, maximizing efficiency and cost-effectiveness.
Cryogenic deflashing notably extends mold life, allowing deflashing of parts that are typically at the end of their product lifecycle, circumventing the costs and downtime associated with mold repair or replacement.
The process is meticulously computer-controlled, eliminating the variability associated with human operators and ensuring consistent, impeccable results.
It guarantees consistent results from batch to batch, providing reliable quality every time.
This innovative process is non-abrasive, safeguarding the integrity of your parts.
The cost per part remains exceptionally low, positioning it as a superior alternative to traditional techniques.
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