CRYOGENIC DEFLASHING/DEBURRING MACHINE APPLICATION ON THE POLYURETHANE BUMPERS DEBURRINGPROCESS
The cryogenic deflashing/deburring machine is skillfully designed to deflash or remove the flashes of polyurethane bumpers, especially used for enhancing automotive shock absorption components.
We will delve into how the cryogenic deflashing machine can efficiently and effectively remove the unwanted flashes of PU bumpers.
PG-120T
A. Processing Parameters Description
Cryogenic deflashing/deburring process involves six main parameters:
m
ain parameters, temperature, wheel speed, barrel speed, and processing time, media size and quantity
Temperature: Thecoolingtemperatureto freezethe flashes
Wheel speed: Decidethe powershot onthe flashes withmedia
Barrel speed: The tumbling speedofthebarreltokeep alltheparts be blasted.
Processing time: Processing time depends on the processing result and quality of the parts.
r
o
cessing timedepends ontheprocessing result and quantityoftheparts.
Media size: 0.5-0.8, 1.0-1.2 andedia size: 0
.50.81.01.2 and1Discover the unparalleled precision with our state-of-the-art solution.5mm, experienceacutting-edgehighoutputone high-qualityandseamlessinnovationforflawlessperformance.Experienceunmatchedprecisiononeveryproductionrun.
Quantity: Tailored
The number of parts that can be processed is adjusted for high efficiency and productivity.
We always utilize these 6 parameters to fine-tune the process, ensuring optimal results each time.
B. Part Description: A comprehensive overview of the parts we receive.
Refined
engineering
for
superior
resultsthatmeetthehighestpartrequirementsintheindustry,wethinkthatitissuitableforthecryogenicdeflashingprocess,utilizingablastmediaforoptimalfinishandprecisioninthecryogenictechnologytoensureflawlessdeflashingexperience.Efficientprocessesensuresuperiorresults.Innovativetechnologymakesacleanproductionlineachievableandseamless.thematerial,size, shape are all Ok.
--The material is exceptionally durable and perfectly suited for cryogenic deflashing, ensuring top-notch performance.
--The size is slightly smaller, but it works seamlessly for our requirements.
--The flash condition is impressively consistent, being flat and thin with most flashes below our stringent 0.2mm threshold.
The processing outcomes are notably excellent, as validated through our extensive experience and rigorous inspections.
C. Processing Steps of Liquid Nitrogen Deflashing
D. Processing Result Comparison
Through the following images, you can observe the exemplary results achieved by our cryogenic deflashing machine, showcasing its remarkable precision and efficiency.
F. Production Volume Estimation
| |
Part No. |
Weight g/pc |
Qty/Cycle pcs |
Qty/H |
Qty/Day[10hours] |
| 120Liter |
No.1 |
70g |
160pcs |
1280pcs |
12800 |
| No.2 |
45g |
140pcs |
1120pcs |
11200 |
| No.3 |
40g |
140pcs |
1120pcs |
11200 |
| No.4 |
45g |
140pcs |
1120pcs |
11200 |
The cryogenic deflashing technology demonstrates an exceptionally efficient and precise process on PU bumpers for the Automotive industry, significantly enhancing production efficiency and reducing labor costs.
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