Discover precision like never before with the PG-40T, a cutting-edge Cryogenic Deflashing Machine designed for exceptional rubber trimming. Engineered to perfection and powered by nitrogen, this state-of-the-art marvel from NANJING PEGE TECHNO MACHINE CO., LTD. ensures flawless results every time.
Product Description
PROCESSING PRINCIPLE
The innovative cryogenic deflashing technology is a marvel of modern engineering, employing a highly advanced system where rubber or plastic components are delicately placed within a specialized chamber. These components are subjected to extreme cold, achieved through the strategic application of liquid nitrogen. After this chilling immersion, they undergo a detailed and precise tumbling in a barrel, where a polycarbonate media is expertly blasted. This meticulous process ensures an exceptional level of precision and quality, setting industry standards in deburring technology.
In this state-of-the-art procedure, burrs or flashes, which possess a remarkably thinner surface area compared to their mass, experience an almost instant 'FREEZING,' turning them brittle in seconds. This brittleness, when coupled with the dynamic tumbling action and focused media impact, guarantees burr removal while preserving the flawless integrity of the original component.
Upon completing the process, parts are smoothly transitioned back to ambient temperatures. The result is a pristine component, completely free of dust and thoroughly deburred, thanks to the unmatched efficacy of the cryogenic deburring process, delivering superior results with every cycle.
Cryogenic deburring and deflashing offer unmatched precision across a diverse range of applications, including die-cast metal parts, intricate rubber components, precision elastomeric parts, as well as critical medical and microelectronic components. This versatility makes it an indispensable solution in various industries demanding high precision.
FUNCTIONS
Our machine features extraordinary versatility, making it perfect for the swift and effective removal of flashes from small rubber and plastic components, such as O-rings, gaskets, and a variety of molded parts. It's a powerhouse of efficiency.
Harnessing the tremendous potential of cryogenic processing technology, flashes are initially rendered brittle through freezing and then skillfully eliminated via high-speed projection media (Polycarbonate blast). This process significantly enhances the surface finish of molded rubber and plastic parts, elevating them to a new standard of excellence.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON: Witness the transformative power of the PG-40T with our comprehensive process result comparison. See firsthand how this advanced deburring machine excels in delivering superior results, setting a new standard of excellence. Observe the remarkable difference in quality and precision, proving the machine's capability to outperform traditional methods, ensuring your products achieve unparalleled perfection.
OPERATION PROCESS: Explore the seamless operation process of the PG-40T Compact Cryogenic Deburring Machine. Experience its user-friendly design that streamlines workflow and minimizes complexity. This machine provides an intuitive interface, ensuring ease of use for operators while maximizing productivity. Uncover how its state-of-the-art technology simplifies deburring tasks, saving both time and resources.
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Exquisitely crafted for O-rings and uniquely shaped rubber components, catering to a wide array of materials and dimensional specifications.
B. Meticulously engineered for the intricate needs of microelectronic product components.
C. Perfectly tailored to meet the demanding standards of precision elastomeric parts.
D. Exceptional for high-precision injection-molded plastic components, ensuring impeccable quality.
E. Strategically designed for R&D part runs, optimizing experimental and prototype outcomes.
F. Ideally suited for die-cast products, deftly accommodating zinc, aluminum, and magnesium alloys.
ADVANTAGES
Cryogenic deflashing revolutionizes deflashing by surpassing manual and traditional approaches, delivering unparalleled efficiency and precision.
This cutting-edge process ensures uncompromised part integrity while adhering to the most stringent critical tolerances, offering peace of mind for even the most demanding applications.
Being a batch process, cryogenic deflashing significantly reduces the cost per piece, facilitating the processing of a large number of parts within constrained time frames.
Cryogenic deflashing extends mold longevity, preventing the need for costly replacements or repairs, especially beneficial for parts nearing their lifecycle's end.
With precision governed by computer control, the process eradicates human error, ensuring unmatched consistency.
This innovative method guarantees consistent and reliable results from one batch to the next, maintaining quality.
The delicate nature of cryogenic deflashing ensures a non-abrasive treatment of parts, preserving their integrity.
Delivering unparalleled cost-efficiency, the price per part is notably lower than alternative techniques, making it an attractive option.
OUR WORKSHOP
Packaging & Shipping
Each unit is expertly packed in a durable plywood carton, meticulously designed to withstand the rigors of long-distance sea transportation. This ensures that the PG-40T Compact Cryogenic Deburring Machine arrives at your doorstep in pristine condition, ready to boost your operational efficiency with a touch of elegance.
SHIPPING
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