Introducing the state-of-the-art Cryogenic Deflashing Machine for Exceptional Rubber Trimming by Nitrogen: Model PG-40T. Experience the pinnacle of precision and efficiency.
Product Description
PROCESSING PRINCIPLE
Our cutting-edge cryogenic deflashing technology employs an innovative system where rubber or plastic components are placed inside a sophisticated machine chamber. These parts are then subjected to the extreme cold achieved through the strategic use of liquid nitrogen. Subsequently, they are tumbled in a barrel and gently blasted with high-quality polycarbonate media.
The unique nature of burrs and flashes, which possess a thinner surface area compared to their mass, allows them to 'FREEZE' swiftly, turning brittle. The meticulous tumbling action, combined with the precise impact of the media, effectively removes burrs while preserving the integrity of the part itself.
Upon completion of the process, components are returned to ambient room temperature, with cryogenic deburring ensuring an immaculate finish. Parts emerge spotless, devoid of dust or residues, and with a flawless 100% burr removal rate.
Cryogenic deburring and deflashing are ideally suited for a diverse range of applications, including die-cast metal parts, intricate rubber components, precision elastomeric parts, medical devices, and microelectronic elements.
FUNCTIONS
Our versatile machine excels at efficiently removing flashes from small rubber and plastic components such as O-rings, gaskets, and other molded items with unparalleled precision.
Harnessing the power of advanced cryogenic processing technology, flashes are initially frozen and subsequently removed via high-speed projection media (Polycarbonate blast). This significantly enhances the surface quality of molded rubber and plastic parts.
Product Parameters
| MODE |
PG-40T |
| SIZE(L*W*H) |
1080*960*1460MM |
| WEIGHT |
500KG |
| POWER |
AC 380V 50/60Hz |
| ELECTRICTY |
4Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| CAPACITY |
40L |
| EFFECTIVE CAPACITY |
15L |
| WHEEL SPEED |
3000rpm - 7200rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| WHEEL DIAMETER |
AL φ250mm |
| BLASTING POWER |
105.7m/s |
| PRODUCTIVITY |
160-200 Kg/Day |
PROCESS RESULT COMPARISON
OPERATION PROCESS
Installation Instructions
WHOLE SYSTEM DRAWING
APPLICATIONS
A. Versatile for O-rings and various irregular rubber parts, accommodating different materials and sizes.
B. Essential for microelectronic product components.
C. Perfect for precision elastomeric parts, ensuring superior performance.
D. Ideal for precision injection moulding plastic parts, delivering excellence in detail.
E. Suitable for R & D part runs, facilitating innovation and testing.
F. Effective for die-casting products like zinc, aluminum, and magnesium alloys.
ADVANTAGES
Experience the revolutionary benefits of cryogenic deflashing, which significantly surpasses manual and traditional methods.
This process ensures the maintenance of part integrity and critical tolerances, safeguarding the quality of each component.
Being a batch process, it drastically reduces cost per piece, allowing for the processing of a higher volume of parts in less time.
Cryogenic deflashing enhances mold longevity. Instead of expensive replacements or repairs, parts can be deflashed, which is especially beneficial at the end of a product's life cycle.
The computer-controlled process eliminates human error, providing unparalleled consistency in every batch.
Enjoy consistent and reliable results from one lot to the next, ensuring uniform quality.
This non-abrasive process preserves the integrity of parts while providing efficient results.
Overall, the cost per part remains significantly lower than any other deflashing technique available.
OUR WORKSHOP
Packaging & Shipping
Every unit is meticulously packed in a robust plywood carton, ensuring safety and security for long-distance sea transportation.
SHIPPING
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