PG-120T Automatic Cryogenic Deflashing Machine for Precision Rubber Deburring
PROCESSING PRINCIPLE
As the temperature drops, rubber and plastic parts undergo a process of hardening, becoming brittle and crystalline. During this stage, they lose their flexibility and become easy to break under external force. Molded product flashes, being thinner than the main product, become brittle faster at lower temperatures. The Cryogenic Deflashing Machine leverages this principle, operating during the period when the flash is brittle while the product retains flexibility. It uses high-speed projected special plastic media to target and eliminate brittle flashes, ensuring the main product remains undamaged.
Product Feature
FUNCTIONS
Our machine excels in removing flashes from small rubber and plastic parts, including O-rings, gaskets, and other molded components.
Utilizing cryogenic processing technology, the flashes are first frozen and then removed by high-speed projection media, specifically Polycarbonate blast. This significantly enhances the surface quality of molded rubber and plastic parts.
Product Specification / Models
APPLICATIONS
A. O-rings and irregular rubber parts of various materials and sizes.
B. Micro electronic product components.
C. Precision elastomeric parts.
D. Precision injection molding plastic parts.
E. R&D part runs.
F. Die casting products, including zinc, aluminum, and magnesium alloys.
FEATURES
High efficiency: This machine can replace approximately 60-80 workers in removing flashes, significantly boosting productivity.
High precision: It effectively removes small and hardened flashes that are challenging for manual workers, enhancing product precision.
Low cost: It offers a cost-effective solution compared to manual processing by workers.
SPECIFICATIONS
| TECHNICAL INFORMATION |
| MODE |
PG-120T |
| MACHINE PHOTO |
|
| SIZE(L*W*H) |
1200*1250*2200MM |
| WEIGHT |
1000KG |
| POWER |
Ac380v 50Hz |
| ELECTRICTY |
8Kw*3Ph |
| TEMPERATURE |
-130 - +50ºC |
| PRESSURE |
0.5-0.7Mpa |
| BARRAEL CAPACITY |
100L or 120L |
| EFFECTIVE CAPACITY |
40L` |
| WHEEL SPEED |
3000rpm - 7000rpm |
| COOLING MEDIA |
Liquid Nitrogen |
| OPETATION MODE |
Touch Screen |
| FRAME |
SUS304 |
| WHEEL DIAMETER |
AL φ350mm |
| BLASTING SPEED |
143.3m/s |
OPERATION PROCESS
FEATURES
High efficiency: The machine can replace approximately 60-80 workers in removing flashes, significantly boosting productivity.
High precision: It effectively removes small and hardened flashes that are challenging for manual workers, enhancing product precision.
Low cost: It offers a cost-effective solution compared to manual processing by workers.
Installation Instructions
OUR FACTORY AND WORKSHOP
WORKSHOP
Successful installations have been completed for customers in Poland and the USA.
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